Hitachi 231580 manual Motor

Page 22

Motor

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief

Procedure on page 9.

NOTE: See Fig. 21 except where noted.

1.

Relieve pressure.

2.

Try to stop the pump with the piston rod (107) in its

 

lowest position. To lower the piston rod manually,

 

rotate the motor fan blades. Use a screwdriver to

 

push the retaining spring (18) up and push out the

 

pin (17). See Fig. 19.

3.

Remove the screws (56) and lower the junction

 

box (59). Disconnect the motor wires and the

 

pressure control wire (A) from the motor start

 

board. Refer to Fig. 22 on page 23.

4.

Remove the front cover (13).

5.

Turn the displacement pump rod (107) so the pin

 

hole aligns with the bottom drive housing screw

 

(5). See Fig. 20. Remove the three drive housing

 

screws (5). Also see Fig. 21.

6.

Remove the two motor screws (5).

9.Align the new motor with the base and reinstall the screws (46).

10.Assemble the drive housing to the motor. Follow steps 8 to 11 on page 24.

11.Connect the wires in the junction box. Refer to Fig. 22 on page 23. Install the junction box.

12.Connect the piston rod (107) to the drive housing; see page 21, Installing the Pump, Step 2 and the WARNING following it.

17

15

18

Fig. 19

01068

107

5

7. Tap the lower rear of the drive housing (11) with a

plastic mallet to loosen the motor. Pull the drive

housing straight off the motor while guiding the

harness (A) from the motor. Do not allow the gear

Fig. 20

01074

(16) to fall. Read the CAUTION on page 24.

8. Remove the two screws (46) and lift the motor off

the base (66).

11

1 Torque to 80 in±lb (9 N.m)

2Quantity of three

3Quantity of one

1 5

13

331

15 4

C

B

A

12 16

59 46

56

342

Fig. 21

05119

￿￿￿￿￿￿￿￿

Image 22
Contents 308715 PerformanceTable of Contents SymbolsInjection Hazard Equipment Misuse Hazard Fire Skin Injection Explosion HazardComponent Function and Identification Model 231580 shownSetup Fire and Explosion HazardHow to use the pressure drain valve How to use the gun trigger safetyHow to use the pressure control OperationHow to remove a tip clog How to use the RAC IV tip guardProcedure on Startup Procedure Pressure Relief ProcedureStartup Engage the gun safety latch Shutdown and Care Shutdown and CareFollow the Pressure Relief Procedure on When to FlushHow to Flush FlushingTroubleshooting Basic Problem SolvingIntermediate Problem Solving No output motor runs but pump does not stroke Spray Pattern Variations Motor Test SetupArmature Short Circuit Test Moving Parts Hazard General Repair InformationTool List HOT Surface HazardMotor Brushes Test the brushes Repairing the pump Displacement Pump RepairRemoving the pump See Fig Motor On/Off Switch Power Supply CordMotor Start Board Drive Housing, Connecting Rod, Crankshaft REF a Pressure Control Pressure Transducer Suction HoseDrain Valve ReplacementRepair Graco Phone Number Technical DataDimensions French Spanish German Greek Korean EnglishSprayer Parts Drawing Model 231580, Series a Model 232654, Series aModel 231580, Series A, Model 232654, Series a Sprayer Parts ListDescription Qty 644a 12b Motor Brush and Spring Replacement Kit Additional Warranty Coverage Graco WarrantyLimitation of Liability