Graco 3A0420T Air Line, Fluid Line Accessories, Flush Before Using Equipment

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Component Identification

Air Line

•Bleed-type master air valve (CA): Required in your system to relieve air trapped between it and the air motor when the valve is closed. Be sure the valve is easily accessible from the pump and located downstream from the air regulator.

Optional Accessories

•Optional Fluid Heaters (N): Heats the resin and hardener before mixing. Improves the chemical reaction and lowers viscosity to improve the spray pattern.

•Optional Solvent Flush Kit (G): Flushes the mix manifold. Includes a solvent pump, mounting hard- ware, and solvent supply hose.

Trapped air can cause the pump to cycle unexpect- edly, which could result in serious injury from splash- ing or moving parts.

•Pump air regulator (CB): Controls pump speed and outlet pressure.

•Air line filter (C): 40 micron filter removes harmful dirt and moisture from compressed air supply. Accu- mulated water is automatically drained from the fil- ter.

Fluid Line Accessories

•Fluid Manifold (AA): Controls circulation and pump priming.

•Mix Manifold (AB): Combines A and B fluid into one fluid line.

•Circulation Handle (AC): Directs fluid flow for cir- culation or mixing. Move to open position to relieve fluid pressure, prime pumps, and circulate material in hoppers. Move to closed position to spray mixed material.

•Dual Shutoff Handle (AE): Controls A and B fluid flow for mixing and dispensing. Close before flush- ing.

•Solvent Flush Valve (AD): Controls solvent flow to the mix manifold, hose, and spray gun.

•Static mixer/gun hose kit: Thoroughly mixes the two fluids and delivers the mixed fluid to the spray gun. Includes static mixer and hoses to the spray gun.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid con- taminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. See

Empty and Flush Entire System (new system or end of job), page 29.

3A0420T

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Contents XP Proportioners Contents Related Manuals Fire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information Equipment Designations Changing MaterialsB Component Designations Over Pressure Protection OverviewUsage Initial System Setup Cart-Mounted Systems ModelsPump Volume Max Fluid Max Air Mix Gallon Building systems with bare proportioning pump Bare Proportioning Pump PackagesPackages Over Pressure Protection must be used, seeMounting Components for Component IdentificationMain Air Controls Fluid Control AssemblyAir Controls Solvent Flush Pump Kit 262393 optionalPump Key Flush Before Using Equipment Fluid Line AccessoriesOptional Accessories Air LineGrounding SetupLocation Hazardous location systems only Wire Systems with Explosion-Proof HeatersChange Motor Position Motor PositionCheck Motor Position Connect Static Mixers, Gun, and Hoses Connect Air SupplyConnect Fluid Hose Bundles Remote Mix Manifold Only Relieve a and B Fluid Pressure Pressure Relief ProcedurePrime a and B Fluids Prime Empty SystemPrime Solvent Flush Pump Follow Prime Empty System, Heat FluidSpray Side Mix Manifold Restriction To Adjust the RestrictorFlush Mixed Material Follow Pressure Relief Procedure,Flush Mix Manifold, Hose, and Spray Gun Use Optional Solvent PumpGuidelines ProcedurePark ShutdownSystem Verification Maintenance Problem Cause Solution TroubleshootingHardener Pump Falling Pump TroubleshootingTrouble Area Resin Pump Leakage Resin PumpRemove Pump Assembly Pump AssemblyRemove Displacement Pump RepairRemove Motor Replace Air Control AssemblyReplace Air Filter Element Replace System Air RegulatorAir Flow Air Control AssemblyReplace Over Pressure Relief Valves Mix Manifold AssemblyFluid Circulation Manifold with Over Pressure Relief Valves Circulation Fluid Circulation Manifold Replacement GuideTarget Opening Manifold Valve Pressure Color Psi MPa, bar Use withOptional Solvent Pump HoppersReplace Service and RepairOptional Fluid Heaters Cart-Mounted System PartsStandard Mix Manifold Models Quickset Mix Manifold Models Washer Parts Common to All Systems Description QtyParts Varying By Model XP35 Systems Ref Part Description Coupling 283101 283102 283201 283202 283301 283302 283401 283402 Parts Varying By Model XP70 Systems Part Description Model 571100 shown Bare Proportioning Pump PackageParts Varying by Pump Package Parts Common to All Pump PackagesQty Ref. No. Part No. Description Air ControlsFluid Circulation Manifold with Over Pressure Relief Valve Assembly 262784 XP35 262783 XP50 262806 XP70Part Description Qty Ref Manifold to also fit Series a XP Proportioners withPump Repair Kits Recommended Spare PartsPump Filter O-rings packs Recirculation/Overpressure valve seeAcceptable For Use in Explosive Atmospheres Accessories and KitsNot Approved For Explosive Atmospheres Technical Data Side View DimensionsTop View Floor Mounting Dimensions, Top View Bare Proportioner Mounting Hole Dimensions Wall Mount Bracket 262812 Dimensions Hydraulic Unit Dimensions Floor Stand 24M281 DimensionsDimensions 3A0420T Graco Information Graco Standard Warranty