Graco Inc 3A0149C important safety instructions Troubleshooting, Problem Cause Solution

Page 18

Troubleshooting

Troubleshooting

NOTE:

• Check all possible remedies in the troubleshooting charts before disassembling the gun.

• Some improper patterns are caused by the improper balance between air and fluid.

Problem

Cause

Solution

 

 

 

 

 

 

Fluid leakage from back of fluid

Worn packings or needle shaft.

Replace needle assembly (2).

packing area.

 

 

 

 

 

Air leakage from gun.

Air valve not seating properly.

Clean or replace air valve (8).

 

 

 

Fluid leakage from front of gun.

Needle ball worn or damaged.

Replace needle assembly (2) and seat (5c).

 

 

 

 

Worn seat assembly.

Replace the seat (5c) and gasket (5b, carbide

 

 

models only). The gasket must be replaced

 

 

whenever the seat assembly is removed.

 

 

Do not reverse the direction of the plastic seat

 

 

(5c, model 24C854 gun only) if it is worn. The

 

 

seat must be replaced it if is worn.

 

 

 

 

Fluid viscosity too low for proper

Install plastic seat (5c).

 

seal with carbide seat.

 

 

 

 

Fluid in air passages.

Spray tip seal leaking.

Tighten retaining ring (6) or replace spray tip

 

 

(33).

 

 

 

 

Leaking around seat housing.

Replace the gasket (5b, carbide models only).

 

 

The gasket must be replaced whenever the

 

 

seat assembly is removed.

 

 

 

 

Fluid inlet fitting leaking.

Replace the fluid tube gasket (22). The gas-

 

 

ket must be replaced whenever the fluid tube

 

 

connector is removed.

 

 

 

Slow fluid shut-off.

Fluid buildup on fluid needle

Remove and clean or replace the fluid needle

 

components.

assembly (2).

 

 

 

No fluid output when triggered.

Spray tip plugged.

Clean spray tip. See page 14.

 

 

 

 

Fluid filter or fluid hose plugged.

After tip removal (see above), very slowly

 

 

loosen the hose end coupling at the gun and

 

 

relieve pressure gradually. Then loosen com-

 

 

pletely to clear the obstruction. Clean or

 

 

replace filter (12).

 

 

 

18

3A0149C

Image 18
Contents Model G15 Model G40 Model G40 w/RAC tipContents ModelsRelated Manuals Fire and Explosion Hazard Equipment Misuse Hazard Installation Typical Installation Ventilate the Spray BoothGrounding Air Line Fluid LineSetup Reverse-A-CleanRAC Tip Assembly Trigger Lock Pressure Relief ProcedureOperation EngageddisengagedSpray Pattern Adjustment How the Air-Assisted Spray Gun OperatesClose Open Hvlp Operation Fluid Application IncorrectCorrect Daily Gun Care, Flushing, and Cleaning General System Maintenance Fluid Filter MaintenanceFlushing and Cleaning TI6729A Reverse-A-CleanRAC Tip EngagedDisengaged TI6580A DisengagedTroubleshooting Problem Cause SolutionTroubleshooting Repair Kits Fan Valve ReplacementRepair Complete Gun Packing Repair5g* 5c Needle Repair13‡ 14‡ Fluid Tube Replacement Air Valve RepairRepair 3A0149C Reassembly 5b carbide only Parts Part No. Description Qty Washer PtfeDescription AIR CAPParts 3A0149C Part No C857, G40 Gun with RAC Tip Ref. No. Part No. Description Qty TIP GUARD/AIR CAP AssyAAM Fine Finish Spray Tips Spray Tip Selection ChartSpray Tips, for use with G15/G40 Air Cap GG4 Industrial Spray TipsRAC SwitchTips, for use with G40 RAC Air Cap AAF Fine Finish Pre-Orifice Spray TipsLTX RAC Spray Tips FFT Fine Finish RAC Spray Tips WRX WideRAC Spray TipsAccessories Plastic Seat Repair Kit Ultimate Gun Cleaning Kit 15C161Fan Valve Fine Adjustment Kit SST Seat Repair KitPart Interchangeability Guide Dimensions Model G40Technical Data Category Data10.6 Gun Inlet Pressure PSI Graco Standard Warranty Graco Information