Graco Inc 308131, 224400, 224200, PRO 4500sc manual ES ON-OFF Valve Repair, Moving Parts Hazard

Page 32

Service

ES ON-OFF Valve Repair

1.Prepare the gun for service as instructed on page 22.

2.Loosen the set screw (24) with the 2 mm hex key (69) provided. Remove the lever (26) from the valve. See Fig. 23.

WARNING

MOVING PARTS HAZARD

To reduce the risk of eye injury, be sure

to wear safety glasses when removing or installing the retaining ring (47) as the

retaining ring could slip off the tool when com- pressed.

3.Use internal snap ring pliers to remove the retain- ing ring (47) from the handle. Align the holes in the retaining ring with the flat on the spacer (32) to ease assembly and disassembly.

4.Remove the valve body (38) from the handle; be careful not to drop the regulator disk (46) and spacer (32).

5.Clean and inspect the parts for damage. Replace if necessary. Lubricate the o-ring (36) with petroleum jelly.

CAUTION

Do not over-lubricate parts. Excessive lubricant on the o-ring (36) can be pushed into the gun air pas- sage and blemish the finish on the workpiece.

6.Install the regulator disk (46) in the valve (38) with its bevelled side facing in toward the valve.

CAUTION

Be sure the regulator disk (46) is installed correctly. A missing or incorrectly installed regulator disc can cause severe damage to the power supply.

7.Install the valve (38) with the regulator disc (46) and o-ring (36) into the gun handle. Install the spacer (32) on the valve.

8.Install the retaining ring (47) into the groove in the handle. Install the lever (26) and tighten the set screw (24).

WARNING

MOVING PARTS HAZARD

Make sure that the retaining ring (47) is

engaged in the groove in the gun handle when installing the ES ON-OFF Valve. If the retaining ring is missing or improperly installed,

the valve assembly can be propelled out of the gun when air pressure is applied and cause serious injury.

26

32

 36

24

47

38

 46

Bevelled side of disk (46) faces toward valve (38)

Lubricate o-rings with petroleum jelly

0388

Fig. 23

32 308131

Image 32
Contents 308131 Part No , Series B Air Spray Gun with two-finger triggerPart No , Series B Air Spray Gun with four-finger trigger Read and Keep for Reference308131 Table of Contents SymbolsFIRE, EXPLOSION, and Electric Shock Hazard Pressurized Equipment Hazard Installation Non-Hazardous AreaHazardous Area KEYConnect the Air Line Refer to Fig Installing the SystemVentilate the Spray Booth FIRE, EXPLOSION, Electric Shock Hazard Connect the Exhaust TubeGround the System Check the Electrical Grounding See Fig Page Pressure Relief Procedure Operating ChecklistOperation Filter the FluidComponent Rupture Hazard Selecting a Fluid Nozzle and Air CapOperating the Spray Gun Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunMaintenance Daily Care and CleaningShutdown FIRE, EXPLOSION, and Electric Shock HazardClean the Air Cap and Fluid Nozzle ProcedureFlush the Spray Gun Equipment neededProblem Cause Solution TroubleshootingSpray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting See Check the Electrical GroundingElectrical Troubleshooting with SVR Electrical Tests Test Gun Resistance See FigTest Power Supply Resistance See Fig Test Resistor Stud Resistance See FigAir Cap/Nozzle/Resistor Stud Replacement ServicePrepare the Gun for Service Electrode Needle Replacement Barrel Removal Fluid Packing Removal Fluid Packing Rod Repair Power Supply Removal and Replacement Power Supply AdjustmentTurbine Alternator Removal Replacement Barrel InstallationFan Air Adjustment Valve Repair DetailFluid Adjustment Assembly Repair 45c 45a  45b  45d  41 45eAtomizing Air Valve Removal and Replacement Air Trigger Valve RepairES ON-OFF Valve Repair Moving Parts Hazard308131 Parts Detail aPart No , Series B Electrostatic Air Spray Gun, with four-finger triggerAccessories Conductive Air Supply Hose blackExtended Air Fitting Air Shutoff ValveGrounding Clamp and Wire Safety Warning SignsFluid Hose Assemblies Nylon MegohmmeterGUN Systems Gun SystemTechnical Data Manual Change SummaryCategory Data FCC ID JHI1Toll Free Graco Standard WarrantyGraco Phone Number