Graco Inc 224200 manual Prepare the Gun for Service, Air Cap/Nozzle/Resistor Stud Replacement

Page 22

Service

Prepare the Gun for Service

WARNING

ELECTRIC SHOCK HAZARD Installing and servicing this equipment requires access to parts that may cause electric shock or other serious injury if

the work is not performed properly. Do not install or service this equipment unless you are trained and qualified.

WARNING

PRESSURIZED EQUIPMENT HAZARD

To reduce the risk of injury, follow the Pressure Relief Procedure on page 11 before checking or servicing any part of the system and whenever you are instructed to relieve the pressure.

NOTE:

DCheck all possible remedies in Troubleshooting before disassembling the gun.

DIf the plastic parts of the gun must be held securely, always clamp them in padded vice jaws to prevent damage to the parts.

DLightly lubricate o-rings and seals with petroleum jelly. Do not over-lubricate.

DOnly use genuine Graco parts. Do not mix or use parts from other PRO Gun models. See page 35.

1.Flush the gun as instructed in Flush the Spray Gun, page 15.

2.Relieve the pressure.

3.Disconnect the air and fluid lines from the gun.

4.Remove the spray gun from the worksite for service or repair. Service or repair area must be clean.

Air Cap/Nozzle/Resistor Stud Replacement

CAUTION

Hold the front end of the gun up and trigger the gun while removing the nozzle and resistor stud to help drain the gun and prevent any paint or solvent left in the gun from entering the air passages.

1.Prepare the gun for service as instructed at left.

2.Remove the air cap assembly. Point front end of the gun up and squeeze the trigger while removing the fluid nozzle/resistor stud (21, 22) assembly with the multi-tool (62). See Fig.11, page 23.

NOTE: If the resistor stud remains in the gun when the fluid nozzle is removed, start the nozzle thread onto the stud and pull the stud out.

3.Unscrew and remove the resistor stud (22) with the multi-tool (62). See Fig. 12.

WARNING

FIRE, EXPLOSION, AND

ELECTRIC SHOCK HAZARD

The resistor stud contact ring (D) is a conductive contact ring, not a sealing o-ring. See Fig. 11. To reduce the risk of sparking or electric shock, do not remove the resistor stud contact ring (D) except to replace it and never operate the gun without the contact ring in place. Do not replace the contact ring with anything but a genuine Graco part.

To install the resistor stud:

4.Lightly lubricate the o-ring (25) with petroleum jelly and install it on the resistor stud (22).

5.Using the multi-tool (62), install the resistor stud (22) in the fluid nozzle (21). Tighten to 10 in-lb (1.12 NSm).

NOTE: Make sure the electrode needle (20) is tight- ened properly, as shown in Fig. 13.

Continued on the next page.

22 308131

Image 22
Contents Part No , Series B Air Spray Gun with four-finger trigger 308131Part No , Series B Air Spray Gun with two-finger trigger Read and Keep for Reference308131 Table of Contents SymbolsFIRE, EXPLOSION, and Electric Shock Hazard Pressurized Equipment Hazard Hazardous Area InstallationNon-Hazardous Area KEYVentilate the Spray Booth Installing the SystemConnect the Air Line Refer to Fig Ground the System Connect the Exhaust TubeFIRE, EXPLOSION, Electric Shock Hazard Check the Electrical Grounding See Fig Page Operation Pressure Relief ProcedureOperating Checklist Filter the FluidOperating the Spray Gun Selecting a Fluid Nozzle and Air CapComponent Rupture Hazard Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunShutdown MaintenanceDaily Care and Cleaning FIRE, EXPLOSION, and Electric Shock HazardFlush the Spray Gun Clean the Air Cap and Fluid NozzleProcedure Equipment neededSpray Pattern Troubleshooting TroubleshootingProblem Cause Solution Gun Operation Troubleshooting Electrical Troubleshooting See Check the Electrical GroundingElectrical Troubleshooting with SVR Electrical Tests Test Gun Resistance See FigTest Power Supply Resistance See Fig Test Resistor Stud Resistance See FigPrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Electrode Needle Replacement Barrel Removal Fluid Packing Removal Fluid Packing Rod Repair Power Supply Removal and Replacement Power Supply AdjustmentTurbine Alternator Removal Replacement Barrel InstallationFan Air Adjustment Valve Repair DetailFluid Adjustment Assembly Repair 45c 45a  45b  45d  41 45eAtomizing Air Valve Removal and Replacement Air Trigger Valve RepairES ON-OFF Valve Repair Moving Parts Hazard308131 Parts Detail aPart No , Series B Electrostatic Air Spray Gun, with four-finger triggerExtended Air Fitting AccessoriesConductive Air Supply Hose black Air Shutoff ValveFluid Hose Assemblies Nylon Grounding Clamp and WireSafety Warning Signs MegohmmeterGUN Systems Gun SystemCategory Data Technical DataManual Change Summary FCC ID JHI1Graco Phone Number Graco Standard WarrantyToll Free