Graco Inc PRO 4500sc, 308131, 224400, 224200 manual Electrode Needle Replacement

Page 23

Service

Air Cap/Nozzle/Resistor Stud Replacement (continued)

6.Trigger the gun while installing the fluid nozzle (21) and resistor stud (22) assembly with the multi-tool (62). Tighten until the fluid nozzle seats in the gun barrel (1/8 to 1/4 turn past hand tight).

7.Install air cap assembly (1, 8, 49) and retaining ring (2). Test gun resistance as instructed on page 20.

1, 8, 49

2

62

21 

22

D

25 

20

 Apply a very light coat of lubricant

Tighten 1/8 to 1/4 turn past hand tight

05154A

Fig. 11

62

21

22

Torque to 10 in-lbs (1.12 NSm)

0444A

Electrode Needle Replacement

1.Prepare the gun for service as instructed on page 22.

2.Remove the air cap, nozzle and resistor stud as instructed on page 22.

3.Unscrew and remove the electrode needle (20) with the multi-tool (62). Hold the fluid rod end to prevent it from turning. See Fig. 13.

CAUTION

Be careful not to damage the contact wire when removing the electrode from the gun.

4.Apply low-strength (purple) Loctiter or equivalent thread sealant to the electrode needle and fluid rod threads. Install the electrode needle finger-tight. Do not over-tighten it.

CAUTION

To avoid damaging the plastic threads or contact wire, be very careful when installing the electrode.

5.Install the fluid nozzle, resistor stud, and air cap assembly as instructed at left.

6.Test the gun resistance as instructed on page 20.

 20

62

Apply low-strength (purple) Loctite or equivalent to fluid rod threads

Fig. 12

Fig. 13

0378A

308131 23

Image 23
Contents Read and Keep for Reference 308131Part No , Series B Air Spray Gun with two-finger trigger Part No , Series B Air Spray Gun with four-finger trigger308131 Symbols Table of ContentsFIRE, EXPLOSION, and Electric Shock Hazard Pressurized Equipment Hazard KEY InstallationNon-Hazardous Area Hazardous AreaConnect the Air Line Refer to Fig Installing the SystemVentilate the Spray Booth FIRE, EXPLOSION, Electric Shock Hazard Connect the Exhaust TubeGround the System Check the Electrical Grounding See Fig Page Filter the Fluid Pressure Relief ProcedureOperating Checklist OperationComponent Rupture Hazard Selecting a Fluid Nozzle and Air CapOperating the Spray Gun Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentFIRE, EXPLOSION, and Electric Shock Hazard MaintenanceDaily Care and Cleaning ShutdownEquipment needed Clean the Air Cap and Fluid NozzleProcedure Flush the Spray GunProblem Cause Solution TroubleshootingSpray Pattern Troubleshooting Gun Operation Troubleshooting See Check the Electrical Grounding Electrical TroubleshootingElectrical Troubleshooting with SVR Test Gun Resistance See Fig Electrical TestsTest Resistor Stud Resistance See Fig Test Power Supply Resistance See FigAir Cap/Nozzle/Resistor Stud Replacement ServicePrepare the Gun for Service Electrode Needle Replacement Barrel Removal Fluid Packing Removal Fluid Packing Rod Repair Power Supply Adjustment Power Supply Removal and ReplacementBarrel Installation Turbine Alternator Removal ReplacementDetail Fan Air Adjustment Valve Repair45c 45a  45b  45d  41 45e Fluid Adjustment Assembly RepairAir Trigger Valve Repair Atomizing Air Valve Removal and ReplacementMoving Parts Hazard ES ON-OFF Valve Repair308131 Detail a PartsElectrostatic Air Spray Gun, with four-finger trigger Part No , Series BAir Shutoff Valve AccessoriesConductive Air Supply Hose black Extended Air FittingMegohmmeter Grounding Clamp and WireSafety Warning Signs Fluid Hose Assemblies NylonGun System GUN SystemsFCC ID JHI1 Technical DataManual Change Summary Category DataToll Free Graco Standard WarrantyGraco Phone Number