Graco Inc PRO 4500sc, 308131, 224400, 224200 manual Installing the System, Ventilate the Spray Booth

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Installation

Installing the System

WARNING

FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Installing and servicing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly.

DDo not install or service this equip- ment unless you are trained and qualified.

DBe sure your installation complies with National, State and Local codes for the installation of electrical apparatus in a Class I, Group D Hazardous Location.

DComply with all applicable local, state, and national fire, electrical, and other safety regula- tions.

Fig. 1 shows a typical electrostatic air spray system. It is not an actual system design. The particular type and size system for your operation must be custom designed for your needs. For assistance in designing a system, contact your Graco distributor.

Warning Signs

Mount warning signs in the spray area where they can easily be seen and read by all operators. An English Warning Sign is provided with the gun. Additional English, French, German, and Spanish signs are avail- able at no charge. See Accessories to order them.

Ventilate the Spray Booth

WARNING

FLAMMABLE OR TOXIC

VAPOR HAZARD

Provide fresh air ventilation to avoid the buildup of flammable or toxic vapors. Do not operate the gun unless ventilation fans are operating.

Electrically interlock the gun air supply with the ventila- tors to prevent gun operation without ventilating fans operating. Check and follow all National, State, and Local codes regarding air exhaust velocity requirements.

NOTE: High velocity air exhaust will decrease the op- erating efficiency of the electrostatic system. Air ex- haust velocity of 100 ft/min (31 linear meters/minute) should be sufficient.

Connect the Air Line (Refer to Fig. 1)

WARNING

ELECTRIC SHOCK HAZARD

To reduce the risk of electric shock or other serious injury, the air supply hose must be electrically connected to a true

earth ground. Use Only Graco Electrically Con- ductive Air Supply Hose.

1.Connect the Graco Electrically Conductive Air Supply Hose (R) between the air supply line and the gun’s air inlet (V). The gun air inlet fitting has a left hand thread. Connect the air supply hose ground wire to a true earth ground.

2.Install an air line filter (O) and an air and water separator (D) on the air line to ensure a dry, clean air supply to the gun. Dirt and moisture can ruin the appearance of your finished workpiece and can cause the gun to malfunction.

3.Install a bleed-type air regulator (G) on the pump and gun air supply lines to control air pressure to the pump and gun.

4.Install a bleed-type air shutoff valve on the main air line (C) and the pump air line (E) to shut off air to the pump. Install an additional bleed-type valve on each pump air supply line to relieve air trapped between this valve and the pump after the air regulator is shut off.

WARNING

PRESSURIZED EQUIPMENT HAZARD

The bleed-type air shutoff valve is required in your system to relieve air trapped between this valve and the pump after the air regulator is closed. Trapped air can cause the pump to cycle unexpect- edly, which could result in serious injury, including splashing in the eyes or on the skin.

5.Install an air line lubricator (F) as close to the pump (H) as possible.

6.Install an air shutoff valve ( P) on each gun air supply line to shut off air to the gun(s).

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Contents Read and Keep for Reference 308131Part No , Series B Air Spray Gun with two-finger trigger Part No , Series B Air Spray Gun with four-finger trigger308131 Symbols Table of ContentsFIRE, EXPLOSION, and Electric Shock Hazard Pressurized Equipment Hazard KEY InstallationNon-Hazardous Area Hazardous AreaVentilate the Spray Booth Installing the SystemConnect the Air Line Refer to Fig Ground the System Connect the Exhaust TubeFIRE, EXPLOSION, Electric Shock Hazard Check the Electrical Grounding See Fig Page Filter the Fluid Pressure Relief ProcedureOperating Checklist OperationOperating the Spray Gun Selecting a Fluid Nozzle and Air CapComponent Rupture Hazard Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentFIRE, EXPLOSION, and Electric Shock Hazard MaintenanceDaily Care and Cleaning ShutdownEquipment needed Clean the Air Cap and Fluid NozzleProcedure Flush the Spray GunSpray Pattern Troubleshooting TroubleshootingProblem Cause Solution Gun Operation Troubleshooting See Check the Electrical Grounding Electrical TroubleshootingElectrical Troubleshooting with SVR Test Gun Resistance See Fig Electrical TestsTest Resistor Stud Resistance See Fig Test Power Supply Resistance See FigPrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Electrode Needle Replacement Barrel Removal Fluid Packing Removal Fluid Packing Rod Repair Power Supply Adjustment Power Supply Removal and ReplacementBarrel Installation Turbine Alternator Removal ReplacementDetail Fan Air Adjustment Valve Repair45c 45a  45b  45d  41 45e Fluid Adjustment Assembly RepairAir Trigger Valve Repair Atomizing Air Valve Removal and ReplacementMoving Parts Hazard ES ON-OFF Valve Repair308131 Detail a PartsElectrostatic Air Spray Gun, with four-finger trigger Part No , Series BAir Shutoff Valve AccessoriesConductive Air Supply Hose black Extended Air FittingMegohmmeter Grounding Clamp and WireSafety Warning Signs Fluid Hose Assemblies NylonGun System GUN SystemsFCC ID JHI1 Technical DataManual Change Summary Category DataGraco Phone Number Graco Standard WarrantyToll Free