Graco Inc PRO 4500sc Operation, Pressure Relief Procedure, Filter the Fluid, Operating Checklist

Page 11

Operation

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying acci- dentally. To reduce the risk of an injury from electric shock, accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

Dare instructed to relieve the pressure,

Dstop spraying,

Dcheck or service any of the system equipment,

Dor install or clean the fluid nozzle.

1.Turn the ES ON–OFF Lever to OFF.

2.Turn off the air and fluid supply to the gun.

3.Trigger the gun into a grounded metal waste container to relieve fluid pressure.

4.Open the pump drain valve, having a waste con- tainer ready to catch the drainage.

5.Leave the pump drain valve open until you are ready to spray again.

Filter the Fluid

Filter the fluid to remove coarse particles and sediment which could clog the spray nozzle.



3 in. (76 mm) square cut out and finger of glove cut off

NOTE: If gloves are worn, they must be conductive or modified as shown so they do not interfere with operator grounding through the gun.

Operating Checklist

Check the following list daily, before starting to operate the system, to help ensure safe, efficient operation.

____ 1.

All the operators are properly trained to

 

safely operate an electrostatic air spray

 

system as instructed in this manual.

____ 2.

All the operators are trained how to properly

 

relieve pressure as instructed at left.

____ 3.

The system is thoroughly grounded and the

 

operator and all persons entering the spray

 

area are properly grounded. See Ground

 

the System, page 8.

____ 4.

The operator is not wearing gloves which

 

insulate the hand from the spray gun. If

 

worn, gloves must be conductive or modified

 

as shown in Fig. 3 so as not to interfere with

 

the operator grounding through the gun.

____ 5.

The condition of the electrical components of

 

the spray gun has been checked as

 

instructed in Electrical Tests, page 20.

____ 6.

The ventilation fans are operating properly.

____ 7.

The workpiece hangers are clean and

 

grounded. Contact points must be sharp

 

points or like knife edges.

____ 8. All the debris, including flammable liquids

 

and rags, is removed from the spray area.

____ 9.

All flammable liquids in the spray booth are

 

in approved, grounded containers.

____ 10.

All conductive objects in the spray area are

 

electrically grounded and the floor of the

 

spray area is electrically conductive and

Fig. 3

06445

grounded.

308131 11

Image 11
Contents Read and Keep for Reference 308131Part No , Series B Air Spray Gun with two-finger trigger Part No , Series B Air Spray Gun with four-finger trigger308131 Symbols Table of ContentsFIRE, EXPLOSION, and Electric Shock Hazard Pressurized Equipment Hazard KEY InstallationNon-Hazardous Area Hazardous AreaConnect the Air Line Refer to Fig Installing the SystemVentilate the Spray Booth FIRE, EXPLOSION, Electric Shock Hazard Connect the Exhaust TubeGround the System Check the Electrical Grounding See Fig Page Filter the Fluid Pressure Relief ProcedureOperating Checklist OperationComponent Rupture Hazard Selecting a Fluid Nozzle and Air CapOperating the Spray Gun Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentFIRE, EXPLOSION, and Electric Shock Hazard MaintenanceDaily Care and Cleaning ShutdownEquipment needed Clean the Air Cap and Fluid NozzleProcedure Flush the Spray GunProblem Cause Solution TroubleshootingSpray Pattern Troubleshooting Gun Operation Troubleshooting See Check the Electrical Grounding Electrical TroubleshootingElectrical Troubleshooting with SVR Test Gun Resistance See Fig Electrical TestsTest Resistor Stud Resistance See Fig Test Power Supply Resistance See FigAir Cap/Nozzle/Resistor Stud Replacement ServicePrepare the Gun for Service Electrode Needle Replacement Barrel Removal Fluid Packing Removal Fluid Packing Rod Repair Power Supply Adjustment Power Supply Removal and ReplacementBarrel Installation Turbine Alternator Removal ReplacementDetail Fan Air Adjustment Valve Repair45c 45a  45b  45d  41 45e Fluid Adjustment Assembly RepairAir Trigger Valve Repair Atomizing Air Valve Removal and ReplacementMoving Parts Hazard ES ON-OFF Valve Repair308131 Detail a PartsElectrostatic Air Spray Gun, with four-finger trigger Part No , Series BAir Shutoff Valve AccessoriesConductive Air Supply Hose black Extended Air FittingMegohmmeter Grounding Clamp and WireSafety Warning Signs Fluid Hose Assemblies NylonGun System GUN SystemsFCC ID JHI1 Technical DataManual Change Summary Category DataToll Free Graco Standard WarrantyGraco Phone Number