I.C.T.C. Holdings Corporation 1240 manual Horizontal Spay Pattern Test, Testing Prior to Spraying

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The direction of the spraying motion should be based on the spray pattern chosen: when spraying a horizontal pattern, the direction should be up and down; when spraying a vertical pattern, the direction should be left to right or right to left; when spraying a round pattern, the direction can be either.

CAUTION: Once you have filled the spray gun, it is important to keep the gun upright. You may tilt the gun as necessary to spray a ceiling or table top for example , but note that the Pressure Feed Tube that pressurizes the paint cup is internal. Do not turn the gun on it side or upside down when there is paint in the cup as the paint may block the air holes and prevent the pressurization of the paint cup.

3.8TESTING PRIOR TO SPRAYING

??For optimum results, always test coating viscosity, spraying distance, pattern size, film thickness, Needle/Fluid Tip/ Air Cap combination and finish, on a sample of the surface to be coated.

??To test the proper application speed (speed of your hand), spray one pass on a sample of the surface to be coated at a consistent speed. Examine the sprayed coating: if there appears to be space between the droplets of paint, slow down your application speed; if individual droplets are not visible and the film seems even, note the application speed and maintain it throughout use.

??To test the Needle/Fluid Tip/Air Cap combination and to ensure even film thickness (coat of material being applied), use the Horizontal Spray Pattern Test:

Horizontal Spay Pattern Test

1.Turn the Air Cap to the vertical position – this will spray a horizontal pattern.

2.Maintaining the distance of 6-8” from the surface, squeeze the trigger and spray a horizontal pattern on the same spot until the material has built up enough to sag.

3.Release the trigger and point the gun away from the surface.

4.Repeat steps 1-3 about three to five times in different areas of the test piece.

Watch the material sag and see if it runs (drips) evenly across the spray pattern. If so, your Needle, Fluid Tip and Air Cap combination are correct. If not, identify a common problem with all the test patterns sprayed and refer to the following troubleshooting chart:

 

Problem

 

Solution

 

 

 

 

??

Coating is running/dripping from the center of

??

Air Cap may be too large: try smaller size Air

 

the pattern

 

Cap

?? Coating is running/dripping from the

??

Air Cap may be too small: try larger size Air

 

extremities of the pattern

 

Cap

??

Pattern is in the form of a figure 8

??

Air Cap may be too small: try larger size Air

 

 

 

Cap

 

 

?? Air Cap may be too close to the Fluid Tip: turn

 

 

 

the Sleeve Nut slightly to move Air Cap further

 

 

 

from Fluid Tip

HERO Operator’s Manual – Page 11 of 23

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Contents OPERATOR’S Manual Important Read Before Using Safety PrecautionsWarranty Important Operating TipsContents Hero Hvlp Advantage Testing the Turbine Testing the Variable Speed Controller VSCGetting Started Unpacking Your Hero SystemConnecting the Hose to the Turbine Connecting the Spray GUN and Test SprayPaint Preparation and Viscosity Chart General Operating InstructionsOperating Instructions and Painting Tips Viscosity Chart Identifying Needle, Fluid Tip and Air Cap sizesMaterial To Be Sprayed Time To First Break In Stream NEEDLE, Fluid TIP and AIR CAP SelectionNeedle And Fluid Tip Selection Chart Material Viscosity Needle and Fluid TipSurface Preparation Operating the TurbineSpray GUN Terminology Spray Pattern Selection To Begin SprayingOperating the Spray GUN Air Cap Position Spray PatternTesting Prior to Spraying Problem SolutionHorizontal Spay Pattern Test Basic Spraying Techniques Correct Application Technique Cleaning and Maintenance Basic Clean UPWhen you are finished your spraying project Maintaining the Turbine AIR FiltersTo Clean And Disassemble The Gun To Clean Parts Individually And Replace GasketsComplete Disassembly and Cleaning of Spray GUN To Replace The Cup Top Gasket Changing the NEEDLE, Fluid TIP and AIR CAPReplacing the CUP TOP Gasket Replacing the Gland SealTo Replace The Gland Seal Trouble Shooting Basic Troubleshooting ChartProblem Probable Cause Solutions Basic Troubleshooting Chart Problem Probable Cause Solutions Troubleshooting Finish Problems Options and Accessories VOLUME-FED Systems with BUILT-IN CompressorsVOLUME-FED Systems for USE with Shop Compressors CUP-FED SystemsGUN Extension WANDS, TOUCH-UP CUP KIT and Other Accessories Replacement Parts and Technical SpecificationsWarranty Information Limited Warranty