I.C.T.C. Holdings Corporation 1240 manual Contents

Page 3

CONTENTS

Page

1. THE HERO HVLP ADVANTAGE

3

2.GETTING STARTED

2.1

Unpacking Your HERO System

4

2.2

Testing The Turbine

4

2.3

Testing The Variable Speed Control

4

2.4

Connecting The Hose To The Turbine

5

2.5

Connecting The Spray Gun And Test Spray

5

3.GENERAL OPERATING INSTRUCTIONS

3.1

Operating Instructions And Painting Tips

6

3.2

Paint Preparation And Viscosity Chart

6

3.3

Needle, Fluid Tip And Air Cap Selection

7

3.4

Surface Preparation

9

3.5

Operating The Turbine

9

3.6

Spray Gun Terminology

9

3.7

Operating The Spray Gun

10

3.8

Testing Prior To Spraying

11

3.9

Basic Spraying Techniques

12

4.CLEANING AND MAINTENANCE

4.1

Basic Clean Up

14

4.2

Maintaining Turbine Air Filters

14

4.3

Complete Disassembly And Cleaning Of Spray Gun

15

4.4

Changing The Needle, Fluid Tip And Air Cap

16

4.5

Replacing The Cup Top Gasket

16

4.6

Replacing The Gland Seal

17

5.TROUBLESHOOTING

5.1

Basic Troubleshooting Chart

18

5.2

Troubleshooting Finish Problems

20

6.OPTIONS, ACCESSORIES, AND REPLACEMENT PARTS

 

6.1

Cup-Fed Systems

21

 

6.2

Volume-Fed Systems With Built-In Compressor

21

 

6.3

Volume-Fed Systems For Use With Shop Compressors

21

 

6.4

Needles, Fluid Tips and Air Caps

21

 

6.5

Gun Extension Wands, Touch-Up Cup Kit and Other Accessories

22

 

6.6

Replacement Parts and Technical Specifications

22

7.

WARRANTY INFORMATION

23

HERO Operator’s Manual – Page 2 of 23

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Contents OPERATOR’S Manual Important Operating Tips Important Read Before UsingSafety Precautions WarrantyContents Hero Hvlp Advantage Unpacking Your Hero System Testing the TurbineTesting the Variable Speed Controller VSC Getting StartedConnecting the Spray GUN and Test Spray Connecting the Hose to the TurbinePaint Preparation and Viscosity Chart General Operating InstructionsOperating Instructions and Painting Tips NEEDLE, Fluid TIP and AIR CAP Selection Viscosity ChartIdentifying Needle, Fluid Tip and Air Cap sizes Material To Be Sprayed Time To First Break In StreamMaterial Viscosity Needle and Fluid Tip Needle And Fluid Tip Selection ChartSurface Preparation Operating the TurbineSpray GUN Terminology Air Cap Position Spray Pattern Spray Pattern SelectionTo Begin Spraying Operating the Spray GUNTesting Prior to Spraying Problem SolutionHorizontal Spay Pattern Test Basic Spraying Techniques Correct Application Technique Maintaining the Turbine AIR Filters Cleaning and MaintenanceBasic Clean UP When you are finished your spraying projectTo Clean And Disassemble The Gun To Clean Parts Individually And Replace GasketsComplete Disassembly and Cleaning of Spray GUN Replacing the Gland Seal To Replace The Cup Top GasketChanging the NEEDLE, Fluid TIP and AIR CAP Replacing the CUP TOP GasketTo Replace The Gland Seal Trouble Shooting Basic Troubleshooting ChartProblem Probable Cause Solutions Basic Troubleshooting Chart Problem Probable Cause Solutions Troubleshooting Finish Problems CUP-FED Systems Options and AccessoriesVOLUME-FED Systems with BUILT-IN Compressors VOLUME-FED Systems for USE with Shop CompressorsReplacement Parts and Technical Specifications GUN Extension WANDS, TOUCH-UP CUP KIT and Other AccessoriesLimited Warranty Warranty Information