I.C.T.C. Holdings Corporation 1240 manual Getting Started, Unpacking Your Hero System

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GETTING STARTED

2.1UNPACKING YOUR HERO SYSTEM

Unpack your new HERO system from the box. Ensure that all items are included with your system:

Cup-Fed Systems include: turbine, air hose and spray gun

Volume -Fed Systems With Built-In Compressors include: turbine, Lower Deck Fluid Delivery System (including paint tank), air hose, fluid line, and spray gun

Volume -Fed Systems For Use With Shop Compressors include: turbine, air hose, fluid line, paint tank (with regulator and pressure gauge), and spray gun

All systems can also be ordered with a Gun Accessory Kit. The Gun Accessory Kit includes a practical selection of (4) Needles, (4) Fluid Tips, (2) Air Caps, (1) gun cleaning brush, and (8) siphon tube paint filters. The Kit ensures the ability to spray virtually any sprayable coating and can be purchased for a reduced price at time of purchase of a complete system.

2.2TESTING THE TURBINE

With the power switch in the OFF position, place the turbine as far away from the spray area as comfortably possible and plug into a standard power outlet (110V or 220V, as applicable). Verify that the turbine foam air filters are properly covering the motor air vents on either side of the turbine cabinet. Turn the turbine ON and ensure that air is blowing out the air outlet.

All HERO systems are equipped with a re-settable circuit breaker. If the turbine is not functioning properly, check your power supply and/or re-set the breaker switch on the face of the unit by pressing it once.

NOTE: Due to the high speed of the turbine (18,000 to 24,000 RPM) and the frictional forces this causes, it is normal for the turbine, hose and gun to heat up slightly during operation. Generally, the system will heat up and then remain at a constant temperature during use.

2.3TESTING THE VARIABLE SPEED CONTROLLER (VSC)

The purpose of the Variable Speed Controller (VSC) is to determine the minimum amount of air volume required to atomize the coating being applied, while maintaining the desired coating thickness and finish. By using the VSC properly you will reduce overspray and increase transfer efficiency.

All HERO systems equipped with a VSC have a three way power switch: On/Off/On. When the switch is in the “up” position, the turbine will operate at maximum air volume. When the switch is in the “middle” position, the turbine is off. When the switch is in the “down” position, the air volume output of the turbine can be adjusted based on the coating being sprayed and the finish required.

Most coatings do not require maximum air volume to be atomized. When spraying non-viscous coatings (i.e.: stains, dyes, etc.) the air output can be reduced to eliminate over-atomization and unnecessary overspray. When spraying viscous coatings (i.e.: latex paint, multi-color, adhesives, etc.) the air output can be increased to provide a fine finish, or decreased to provide a textured finish.

HERO Operator’s Manual – Page 4 of 23

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Contents OPERATOR’S Manual Safety Precautions Important Read Before UsingWarranty Important Operating TipsContents Hero Hvlp Advantage Testing the Variable Speed Controller VSC Testing the TurbineGetting Started Unpacking Your Hero SystemConnecting the Spray GUN and Test Spray Connecting the Hose to the TurbineOperating Instructions and Painting Tips Paint Preparation and Viscosity ChartGeneral Operating Instructions Identifying Needle, Fluid Tip and Air Cap sizes Viscosity ChartMaterial To Be Sprayed Time To First Break In Stream NEEDLE, Fluid TIP and AIR CAP SelectionMaterial Viscosity Needle and Fluid Tip Needle And Fluid Tip Selection ChartSpray GUN Terminology Surface PreparationOperating the Turbine To Begin Spraying Spray Pattern SelectionOperating the Spray GUN Air Cap Position Spray PatternHorizontal Spay Pattern Test Testing Prior to SprayingProblem Solution Basic Spraying Techniques Correct Application Technique Basic Clean UP Cleaning and MaintenanceWhen you are finished your spraying project Maintaining the Turbine AIR FiltersComplete Disassembly and Cleaning of Spray GUN To Clean And Disassemble The GunTo Clean Parts Individually And Replace Gaskets Changing the NEEDLE, Fluid TIP and AIR CAP To Replace The Cup Top GasketReplacing the CUP TOP Gasket Replacing the Gland SealTo Replace The Gland Seal Problem Probable Cause Solutions Trouble ShootingBasic Troubleshooting Chart Basic Troubleshooting Chart Problem Probable Cause Solutions Troubleshooting Finish Problems VOLUME-FED Systems with BUILT-IN Compressors Options and AccessoriesVOLUME-FED Systems for USE with Shop Compressors CUP-FED SystemsReplacement Parts and Technical Specifications GUN Extension WANDS, TOUCH-UP CUP KIT and Other AccessoriesLimited Warranty Warranty Information