I.C.T.C. Holdings Corporation 1240 manual To Clean And Disassemble The Gun

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4.3COMPLETE DISASSEMBLY AND CLEANING OF SPRAY GUN

Periodically, especially after spraying an adhesive, a catalyzed coating, or any other material that is known to be difficult to clean, HERO recommends that you completely disassemble your gun and clean each part individually. If necessary, contact your local HERO distributor or HERO directly for a parts breakdown of your gun, or for any help when completely disassembling and re-assembling your gun.

Tools required: ratchet, 1/2” and 5/8” sockets, 5/8” and 7/16” combination wrenches, and a Gun Cleaning Brush

To Clean And Disassemble The Gun:

For Pressure-Fed Guns without a paint cup, flush the gun with cleaning solvent and go directly to Step 7:

1.Remove the paint cup from the gun. While removing the cup, squeeze the trigger on the gun to release all the paint from the siphon tube back into the cup.

2.Empty the excess material from the paint cup and clean the paint cup with an appropriate cleaning solvent.

3.Pour some cleaning solvent in the clean paint cup and spray it with the gun into a bucket until the spray is clear. Remove the paint cup from the gun.

4.Using the closed end of a 5/8” combination wrench, remove the Siphon Tube Locking Nut located under the Paint Cup Top.

5.Remove the Splash Guard (square piece of aluminum with two holes in it and a cut corner).

6.Using a 5/8” socket and a ratchet, remove the Siphon Tube Extension – this will allow you to completely remove the Paint Cup Top Assembly.

7.Completely unscrew the Material Flow Adjustment Screw at the back of the gun and remove the Spring and Needle – if necessary, squeeze the trigger to help remove the Needle.

8.Using the opened end of a 7/16” combination wrench, remove the Gland Nut located directly in front of the trigger, and remove the Gland Seal.

9.Completely unscrew the Sleeve Nut on the barrel of the gun and remove the Air Cap, Air Distributor, and Air Distributor Spring (Air Cap only on models without Floating Air Cap).

10.Using a 1/2” socket and a ratchet, remove the Fluid Tip.

To Clean Parts Individually And Replace Gaskets:

1.Soak all dirty parts in clean cleaning solvent (Fluid Tip, tip of Needle, Siphon Tube Extension, Splash Guard, etc.). If necessary, soak the entire Gun Body.

2.Using the Gun Cleaning Brush, clean the inside of the Siphon Tube, Siphon Tube Extension, and all Fluid Passages.

3.Remove the Cup Top Gasket. Using the Gun Cleaning Brush, a paintbrush (if necessary), and cleaning solvent, clean the underside of the Paint Cup Top, and install a new Cup Top Gasket.

4.When re-assembling the Paint Cup Top Assembly, be sure that the Air Pressure Feed Tube protruding from the Gun Body is not blocked, and install a new Cup Top Washer between the Cup Top and the Gun Body.

5.Before re-installing the Gland Nut, install a new Gland Seal to seal the fluid passage – ensure that the Gland Seal is seated properly before installing the Gland Nut. If not properly installed, this may cause leaking between the Gland Nut and the Needle directly in front of the gun trigger.

Do not use hardened needles or picks to clean the holes of the Fluid Tip or the Air Cap. This may

HERO Operator’s Manual – Page 15 of 23

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Contents OPERATOR’S Manual Important Read Before Using Safety PrecautionsWarranty Important Operating TipsContents Hero Hvlp Advantage Testing the Turbine Testing the Variable Speed Controller VSCGetting Started Unpacking Your Hero SystemConnecting the Hose to the Turbine Connecting the Spray GUN and Test SprayGeneral Operating Instructions Paint Preparation and Viscosity ChartOperating Instructions and Painting Tips Viscosity Chart Identifying Needle, Fluid Tip and Air Cap sizesMaterial To Be Sprayed Time To First Break In Stream NEEDLE, Fluid TIP and AIR CAP SelectionNeedle And Fluid Tip Selection Chart Material Viscosity Needle and Fluid TipOperating the Turbine Surface PreparationSpray GUN Terminology Spray Pattern Selection To Begin SprayingOperating the Spray GUN Air Cap Position Spray PatternProblem Solution Testing Prior to SprayingHorizontal Spay Pattern Test Basic Spraying Techniques Correct Application Technique Cleaning and Maintenance Basic Clean UPWhen you are finished your spraying project Maintaining the Turbine AIR FiltersTo Clean Parts Individually And Replace Gaskets To Clean And Disassemble The GunComplete Disassembly and Cleaning of Spray GUN To Replace The Cup Top Gasket Changing the NEEDLE, Fluid TIP and AIR CAPReplacing the CUP TOP Gasket Replacing the Gland SealTo Replace The Gland Seal Basic Troubleshooting Chart Trouble ShootingProblem Probable Cause Solutions Basic Troubleshooting Chart Problem Probable Cause Solutions Troubleshooting Finish Problems Options and Accessories VOLUME-FED Systems with BUILT-IN CompressorsVOLUME-FED Systems for USE with Shop Compressors CUP-FED SystemsGUN Extension WANDS, TOUCH-UP CUP KIT and Other Accessories Replacement Parts and Technical SpecificationsWarranty Information Limited Warranty