I.C.T.C. Holdings Corporation 1240 manual Trouble Shooting, Basic Troubleshooting Chart

Page 19

TROUBLE SHOOTING

5.1BASIC TROUBLESHOOTING CHART

 

Problem

 

Probable Cause

 

Solution(s)

 

 

 

 

 

 

 

Turbine not working at all

A.

No power to the turbine

A. Check power outlet/socket

 

 

B.

Re-settable breaker has been

B.

Re-set breaker on face of

 

 

 

activated

 

turbine by pressing it once

 

Low Air Flow

A. Filters are blocked

A. Clean or replace filters as

 

 

 

 

 

necessary

 

 

B.

Turbine air vents are

B.

Allow air to flow freely

 

 

 

obstructed

 

around turbine

 

 

C.

Kink in hose

C.

Remove kink and straighten

 

 

 

 

 

hose

 

 

D. Broken or damaged hose

D. Inspect hose: repair or

 

 

 

 

 

replace if necessary

 

 

E.

Motor mounts broken

E.

Open turbine cabinet and

 

 

 

 

 

inspect: replace if possible or

 

 

 

 

 

contact HERO

 

 

F.

Motor outlet leaking air:

F.

Open turbine cabinet and

 

 

 

gasket is worn

 

inspect: replace if possible or

 

 

 

 

 

contact HERO

 

Turbine/Hose/Gun Overheating

A. Ambient air is hot

A. Use in cooler environment if

 

 

 

 

 

possible

 

 

B.

Turbine foam filters are

B.

Clean or replace filters as

 

 

 

blocked

 

necessary

 

 

C.

Turbine air vents are

C.

Allow air to flow freely

 

 

 

obstructed

 

around turbine

 

 

D. Due to speed of turbine

D. Additional lengths of hose

 

 

 

motor, system normally gets

 

will reduce heat build-up in

 

 

 

warm

 

gun

 

 

 

 

??

Wear gloves

 

Uneven Spray Pattern

A. Air Cap holes plugged

A. Clean or replace Air Cap as

 

 

 

 

 

necessary

 

 

B.

Dry paint on Fluid Tip

B.

Clean Fluid Tip and continue

 

 

 

 

 

spraying

 

 

C.

Incorrect Needle/Fluid Tip/

C.

See Sec. 3.3 for proper

 

 

 

Air Cap combination

 

selection, and Sec. 3.8 for

 

 

 

 

 

proper testing

 

 

D. “Figure 8”: Air Cap too close

D. Turn Sleeve Nut counter-

 

 

 

to Fluid Tip

 

clockwise to move Air Cap

 

 

 

 

 

away from Fluid Tip

 

Fluid Leaking From Paint Cup

A. Cup Top Gasket not sealing

A. Tighten cup or see Sec. 4.5,

 

and/or Bubbling In Paint Cup

 

properly

 

Replacing Cup Top Gasket

 

Fluid Leaking Between Gland

A.

Gland Nut too loose

A.

Tighten Gland Nut

 

Nut And Needle Directly In

B.

Gland Seal worn out

B. See Sec. 4.6, Replacing

 

Front Of Trigger

 

 

 

Gland Seal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HERO Operator’s Manual – Page 18 of 23

Image 19
Contents OPERATOR’S Manual Important Operating Tips Important Read Before UsingSafety Precautions WarrantyContents Hero Hvlp Advantage Unpacking Your Hero System Testing the TurbineTesting the Variable Speed Controller VSC Getting StartedConnecting the Spray GUN and Test Spray Connecting the Hose to the TurbineGeneral Operating Instructions Paint Preparation and Viscosity ChartOperating Instructions and Painting Tips NEEDLE, Fluid TIP and AIR CAP Selection Viscosity ChartIdentifying Needle, Fluid Tip and Air Cap sizes Material To Be Sprayed Time To First Break In StreamMaterial Viscosity Needle and Fluid Tip Needle And Fluid Tip Selection ChartOperating the Turbine Surface PreparationSpray GUN Terminology Air Cap Position Spray Pattern Spray Pattern SelectionTo Begin Spraying Operating the Spray GUNProblem Solution Testing Prior to SprayingHorizontal Spay Pattern Test Basic Spraying Techniques Correct Application Technique Maintaining the Turbine AIR Filters Cleaning and MaintenanceBasic Clean UP When you are finished your spraying projectTo Clean Parts Individually And Replace Gaskets To Clean And Disassemble The GunComplete Disassembly and Cleaning of Spray GUN Replacing the Gland Seal To Replace The Cup Top GasketChanging the NEEDLE, Fluid TIP and AIR CAP Replacing the CUP TOP GasketTo Replace The Gland Seal Basic Troubleshooting Chart Trouble ShootingProblem Probable Cause Solutions Basic Troubleshooting Chart Problem Probable Cause Solutions Troubleshooting Finish Problems CUP-FED Systems Options and AccessoriesVOLUME-FED Systems with BUILT-IN Compressors VOLUME-FED Systems for USE with Shop CompressorsReplacement Parts and Technical Specifications GUN Extension WANDS, TOUCH-UP CUP KIT and Other AccessoriesLimited Warranty Warranty Information