I.C.T.C. Holdings Corporation 3000 owner manual Sprayer does not Prime with Paint

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TROUBLESHOOTING

SITUATION

POSSIBLE CAUSE (REMEDY)

FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED

1.Spray tip worn out or too large. (replace with new tip of correct size. Tip must not exceed a good condition .023 tip ).

2.Paint hose incorrect type. (replace with genuine top quality H.E.R.O. airless spray hose. Steel braided hose is not recommended ).

3.Too short a length of hose. (minimum 50' of airless spray hose is required. Replace or add hose until a minimum of 50' is being used).

FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE CONTINUES TO MOVE VIGOROUSLY WHEN GUN TRIGGER CLOSED

1.Outgo valve (ref# 22) assembled incorrectly. (remove the outgo valve and reassemble closely following the instructions on page 24).

2.Outgo valve ball (ref# 26) worn out or jammed. (inspect outgo ball to ensure that it is round and free of nicks or cuts. Inspect for foreign material jamming ball. Inspect seat and cage for wear. Replace parts as required).

PUMP SPRAYS WATER OR SOLVENT AT CORRECT PRESSURES, BUT WILL NOT SPRAY PAINT (Check with pressure gauge, see page 17)

1.Air leak in paint intake siphon assembly. (check all fittings and hose clamps in intake assembly for tightness).

2.Air leak in paint intake. (check for cracked or broken intake fittings. Swivel connector, (ref# 8), or hose barb, (ref# 7), may be damaged due to over tightening. Look for small black hairline fractures. Replace damaged parts).

3.Partial blockage in paint intake siphon hose, (ref# 5) or siphon screen (ref# 2) (clean and remove any blockages from intake siphon hose or screen. Check to insure strainer bag is not clogging intake siphon hose or screen).

SPRAYER DOES NOT PRIME WITH PAINT

1.Heavy bodied paint, pump dry. (refer to " Operating Instructions" and follow priming instructions using the correct thinner for the paint you are to use).

SPRAYER DOES NOT PRIME WITH CORRECT THINNER

1.Pump completely dry. (pump may experience difficulty in priming when it is completely dry. First invert siphon tube and pour thinner into siphon tube, to help prime dry pump).

2.Intake siphon assembly (ref# 1) has loose/damaged fittings, loose clamps, or damaged hose. (check all fittings, hose clamps, for tightness, siphon hose for damage or holes. Replace or tighten as required).

3.Intake valve ball (ref# 13) stuck. (remove intake endcap, (ref# 11), and free ball and reassemble).

4.Outgo valve ball (ref# 26) stuck. (remove outgo valve, (ref# 22). Unthread outgo valve upper body, (ref# 29), from outgo body lower, (ref# 23). Remove outgo seat, (ref# 25), from upper body. Free ball and reassemble following detailed instructions on page 24).

H.E.R.O. INDUSTRIES

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Model 3000 Owner’s Manual

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Contents Airless Spray Equipment R.O. Warranty Table of Contents Important Safety Precautions Always AlwaysR.O. Airless Spray Painting Operating InstructionsRead this Manual Thoroughly Setting UP to Spray Special Storage Instructions Flushing the Unit AT Shutdown Or Color ChangeSpecial Notes and Instructions For Excellent RESULTS, Read and Practice These Techniques Airless Spray Painting Suggestions and TechniquePoor Good Tailing Good Pattern Fog, Over Spray TIP Size For Application Spray TIP ReplacementOrifice Size FAN WidthCoatings Filter Orifice Viscosity Mesh Size GPMTroubleshooting Paint Intake Valve Assembly REF# Hydraulic Intake Valve REF# 62Hydraulic Outgo Valve REF# 73, 4-27C Prime Valve REF# 34, 4-606 NEW Paint Outgo Valve REF# 22, 4-11APressure Test Situation No PRESSURE, Blue Hydraulic Fluid in Paint Puddle of OIL Appearing Under Sprayer During Operation Sprayer does not Prime with Paint Spray Material Leaks AT Prime Valve Stem Tools or Supplies Required Replacement of Intake SeatSpecial Notes Outgo ValveRepair of Bleed Valve Bleed Valve Repair Kit InstallationDiaphragm Replacement Pressure Control Valve Piston Repairs Piston Repairs Accessories Description QTY Parts ListAssy KITJAM NUT, 3/8 NC Diaphragm AssemblyHydraulic Parts Drive Parts Model Parts Schematic Model Schematic R.O. Industries 2719 Lake City WAY BURNABY, B.C Canada