I.C.T.C. Holdings Corporation 3000 owner manual Special Notes and Instructions

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SPECIAL NOTES AND INSTRUCTIONS

NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING (MOTOR TURNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EVEN OVERNIGHT.

NEVER attempt to start the motor when the unit is under pressure. Relieve pressure and follow instructions in "Setting up to spray"

NEVER attempt to run the motor on longer or lighter extension cord than specified. Avoid operating the unit while tilted. Keeping it level assures greater operating efficiency. If motor's thermal overload switch has opened, unplug unit and allow it to cool.

DO NOT attempt to resume spraying before determining and correcting the cause of overheating. Always follow flushing and cleaning instructions exactly.

In hot weather, locate unit in shade.

Regularly check the level of H.E.R.O. LVO hydraulic fluid in the hydraulic tank. It should be kept near full, top up as needed with only genuine H.E.R.O. LVO hydraulic fluid.

Crankshaft eccentric bearing should be greased at regular intervals consistent with hours of use. Use MO-2 grease ( i.e. common auto grease) approximately every 10 hours of operation.

If you wish to power your H.E.R.O. airless sprayer with a generator, it must be a minimum of a 4500 watt generator, in good operating condition.

NOTE; An electric tool must be powered by a generator which has an output wattage of at least three times the maximum draw of the motor under full load.

A minimum 50’ and a maximum of 300’ of airless spray hose may be used.

NOTE: 50’ x 3/8” paint hose ( part # 117 ) should be used for every 50’ x 1/4” paint hose ( part # 114 ) over 100’.

100’ total length of paint hose = 2 of 50’ x 1/4” paint hose.

150’ total length of paint hose = 2 of 50’ x 1/4” paint hose and 1 of 50’ x 3/8 paint hose. 200’ total length of paint hose = 2 of 50’ x 1/4” paint hose and 2 of 50’ x 3/8 paint hose.

250’ total length of paint hose = 3 of 50’ x 1/4” paint hose and 2 of 50’ x 3/8 paint hose. 300’ total length of paint hose = 3 of 50’ x 1/4” paint hose and 3 of 50’ x 3/8 paint hose.

Product viscosity, altitude ( feet above sea level ) and vertical reach can effect pump performance and special accessories may be required. Product viscosity may have to be further reduced at higher elevations. Special “ High Altitude” siphon assemblies ( part # 4-210-HA ) are available for use in areas at or above 5000 feet above sea level. This kit may also prove beneficial if spraying thicker viscosity materials. The larger diameter 3/8” paint hose should also be used.

￿Check drive belt ( part # 66/100 ) tension frequently. The belt will stretch with use, and should be adjusted after 20 hours of operation and again after 50 hours. Periodic checks after 50 hours should be made. Failure of the drive belt is not covered by the equipment warranty, so proper maintenance of the belt is important.

￿Regularly check fittings, bolts, nuts and connections for damage. Tighten, adjust or replace as required.

￿Check crankshaft alignment often. An out of alignment crankshaft will cause the damage to the eccentric bearing.

H.E.R.O. INDUSTRIES

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Model 3000 Owner’s Manual

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Contents Airless Spray Equipment R.O. Warranty Table of Contents Important Safety Precautions Always AlwaysR.O. Airless Spray Painting Operating InstructionsRead this Manual Thoroughly Setting UP to Spray Special Storage Instructions Flushing the Unit AT Shutdown Or Color ChangeSpecial Notes and Instructions For Excellent RESULTS, Read and Practice These Techniques Airless Spray Painting Suggestions and TechniquePoor Good Tailing Good Pattern Fog, Over Spray TIP Size For Application Spray TIP ReplacementOrifice Size FAN WidthCoatings Filter Orifice Viscosity Mesh Size GPMTroubleshooting Paint Intake Valve Assembly REF# Hydraulic Intake Valve REF# 62Hydraulic Outgo Valve REF# 73, 4-27C Prime Valve REF# 34, 4-606 NEW Paint Outgo Valve REF# 22, 4-11APressure Test Situation No PRESSURE, Blue Hydraulic Fluid in Paint Puddle of OIL Appearing Under Sprayer During Operation Sprayer does not Prime with Paint Spray Material Leaks AT Prime Valve Stem Tools or Supplies Required Replacement of Intake SeatSpecial Notes Outgo ValveRepair of Bleed Valve Bleed Valve Repair Kit InstallationDiaphragm Replacement Pressure Control Valve Piston Repairs Piston Repairs Accessories Description QTY Parts ListAssy KITJAM NUT, 3/8 NC Diaphragm AssemblyHydraulic Parts Drive Parts Model Parts Schematic Model Schematic R.O. Industries 2719 Lake City WAY BURNABY, B.C Canada