I.C.T.C. Holdings Corporation 3000 owner manual Table of Contents

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Table of Contents

Important Safety Precautions

4

– 5

 

 

 

Introduction

 

6

 

 

 

Operating Instructions

 

6

 

 

 

Setting up to Spray

 

7

 

 

 

Flushing The Unit

 

8

 

 

 

Special Notes

 

9

 

 

 

Airless Spray Painting Suggestions

10

– 13

 

 

 

Trouble Shooting

14

– 22

 

 

 

Intake Seat Replacement

 

23

 

 

 

Outgo Valve

 

24

 

 

 

Bleed Valve Repairs

 

25

 

 

 

Diaphragm Replacement

 

26

 

 

 

Pressure Control Valve Repairs

 

27

 

 

 

Piston Repairs

28

– 29

 

 

 

Accessories

 

30

 

 

 

Parts List & Description

31

– 35

 

 

 

Exploded Unit Schematics

36

– 37

 

 

 

IMPORTANT

AS WITH ALL MECHANICAL EQUIPMENT, PROPER OPERATING AND MAINTENANCE PROCEDURES ARE REQUIRED TO KEEP YOUR H.E.R.O. AIRLESS PUMP PERFORMING TO YOUR SATISFACTION. THE FOLLOWING SAFETY, OPERATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT.

Read and understand this manual completely, especially with regard to all safety precautions. Read and follow instructions on all warning labels on your equipment. Keep the warning labels clean and readable at all times. Order new labels from your local distributor or from H.E.R.O. Industries if needed.

The manufacturer shall not be responsible for any loss, damages, or injury of any kind or nature whatsoever resulting from the use the equipment other than in strict compliance with the instructions, cautions and warnings contained in this operating and instruction manual and as displayed on the face of the equipment.

This system is capable of producing 2400 psi. ( spray pressure ). To avoid rupture and injury DO NOT operate this pump with components rated less than 3000 psi. working pressure (including but not limited to spray guns, hose and connections).

Before servicing, cleaning or removing of any part, shut off power and relieve pressure.

H.E.R.O. INDUSTRIES

3

Model 3000 Owner’s Manual

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Contents Airless Spray Equipment R.O. Warranty Table of Contents Important Safety Precautions Always AlwaysR.O. Airless Spray Painting Operating InstructionsRead this Manual Thoroughly Setting UP to Spray Special Storage Instructions Flushing the Unit AT Shutdown Or Color ChangeSpecial Notes and Instructions For Excellent RESULTS, Read and Practice These Techniques Airless Spray Painting Suggestions and TechniquePoor Good Tailing Good Pattern Fog, Over Spray FAN Width Spray TIP ReplacementTIP Size For Application Orifice SizeCoatings Filter Orifice Viscosity Mesh Size GPMTroubleshooting Paint Intake Valve Assembly REF# Hydraulic Intake Valve REF# 62Hydraulic Outgo Valve REF# 73, 4-27C Prime Valve REF# 34, 4-606 NEW Paint Outgo Valve REF# 22, 4-11APressure Test Situation No PRESSURE, Blue Hydraulic Fluid in Paint Puddle of OIL Appearing Under Sprayer During Operation Sprayer does not Prime with Paint Spray Material Leaks AT Prime Valve Stem Tools or Supplies Required Replacement of Intake SeatSpecial Notes Outgo ValveRepair of Bleed Valve Bleed Valve Repair Kit InstallationDiaphragm Replacement Pressure Control Valve Piston Repairs Piston Repairs Accessories KIT Parts ListDescription QTY AssyJAM NUT, 3/8 NC Diaphragm AssemblyHydraulic Parts Drive Parts Model Parts Schematic Model Schematic R.O. Industries 2719 Lake City WAY BURNABY, B.C Canada