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Symptom | Possible Cause | Possible Solution | ||
Machine vibrates excessively or is | 1. | Motor or component is loose. | 1. | Replace component fasteners and |
unusually noisy. |
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| with thread locking fluid. |
| 2. | Belt is slapping belt cover. | 2. | Replace, realign, or |
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| Page 24). |
| 3. | 3. | Replace belt. | |
| 4. | Motor fan is rubbing on fan cover. | 4. | Replace/repair dented fan cover, and replace |
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| loose or damaged fan. |
| 5. | Pulley is loose. | 5. | Remove pulley, replace with key as required, |
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| and |
| 6. | Machine is incorrectly mounted to | 6. | Make sure the mounting hardware is tight; |
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| the workbench, or the workbench is |
| place shims under machine. |
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| uneven. |
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| 7. | Chuck or cutter is at fault. | 7. | Replace |
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| resharpen cutter, use appropriate feed rate |
| 9. | Spindle bearings at fault. |
| and cutting RPM. |
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| 8. | Check bearings, replace motor or bearings |
| 8. | Motor bearings are at fault. |
| as required. |
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| 9. | Replace bearings. |
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Drill Press Operations
| Symptom | Possible Cause | Possible Solution | ||
| Drilling stops, but the motor still | 1. | The belt is loose or worn. | 1. | Replace or adjust the belt. |
| operates. | 2. | The motor pulley is slipping on the | 2. | To resecure the pulley: |
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| shaft. | a. UNPLUG THE DRILL PRESS. | |
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| b. Remove set screw on slipping pulley. | |
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| c. Align flats on the pulley shaft with set screw | |
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| hole. |
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| d. Reinstall and tighten the set screw. | |
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| 3. | Bit slips in chuck. | 3. | Tighten bit; inspect bit for burrs or other |
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| obstructions that might interfere with clamp- |
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| ing surface. |
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| The chuck wobbles or is loose on | 1. | Foreign material is stuck between the | 1. | Remove the chuck and clean and |
| the spindle shaft. |
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| tapered chuck and spindle mating surfaces, | |
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| then reassemble. |
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| 2. | Damaged chuck. | 2. | Replace chuck and arbor. |
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| The spindle does not retract com- | 1. | The quill shaft is gummy with sawdust | 1. | Clean the gummy substance with penetrat- |
| pletely in the uppermost position |
| and oil. |
| ing oil and lubricate with a light coat of oil. |
| or it binds. |
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| 2. | Increase the feed shaft return spring tension |
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| 2. | The feed shaft return spring is weak. |
| as described on Page 31. |
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| 3. | Loosen jam nut. Slightly turn out screw |
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| 3. | The quill deflection screw is binding |
| where the quill binds, retighten jam nut and |
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| the quill. |
| recheck for binding. |
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| 4. | The return height nut is preventing the | 4. | Loosen return height nut. |
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| quill from retracting fully. |
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| The quill has excessive deflec- | 1. | The quill shaft is at fault. | 1. | Adjust the quill screw. |
| tion. | 2. | The quill bearings are worn. | 2. | Replace the quill bearings. |
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| Holes drilled at an angle. | 1. | Headstock is not at 90 degrees. | 1. | Adjust headstock tilt (see Page 26). |
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| Drill bit wobbles, holes are over- | 1. | Drill bit installed incorrectly. | 1. | Remove drill bit and reinstall. |
| sized. |
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| G9969 Radial Drill Press |