Carrier 50HQP072-120 specifications Install Field Power Supply Wiring, Supply/Return Hose Kit

Page 8

 

SWIVEL

 

BRASS

 

BRASS

 

RIB CRIMPED

FITTING

 

FITTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LENGTH

(2 FT [0.6M] LENGTH STANDARD)

EPT

Fig. 10 — Supply/Return Hose Kit

All plastic to metal threaded fittings should be avoided due to the potential to leak. Use a flange fitted substitute.

Teflon tape thread sealant is recommended to minimize internal fouling of the heat exchanger.

Use backup wrench. Do not overtighten connections.

Route piping to avoid service access areas to unit.

The piping system should be flushed prior to operation to remove dirt and foreign materials from the system.

GROUND-LOOP APPLICATIONS — Temperatures be- tween –3.9 and 43.3 C and a cooling capacity of 2.41 to

3.23L/s per kW of flow per ton are recommended. In addition to complying with any applicable codes, consider the following for system piping:

Piping materials should be limited to only polyethylene fusion in the buried sections of the loop.

Galvanized or steel fittings should not be used at any time due to corrosion.

All plastic to metal threaded fittings should be avoided due to the potential to leak. Use a flange fitted substitute.

Do not overtighten connections.

Route piping to avoid service access areas to unit.

Pressure-temperature (P/T) plugs should be used to mea- sure flow of pressure drop.

GROUND-WATER APPLICATIONS — Typical ground- water piping is shown in Fig. 11. In addition to complying with any applicable codes, consider the following for sys- tem piping:

Install shut-off valves for servicing.

Install pressure-temperature plugs to measure flow and temperature.

Boiler drains and other valves should be connected using a “T” connector to allow acid flushing for the heat exchanger.

Do not overtighten connections.

Route piping to avoid service access areas to unit.

Use PVC SCH80 or copper piping material.

NOTE: PVC SCH40 should not be used due to system high pressure and temperature extremes.

Water Supply and Quantity — Check water supply. Water supply should be plentiful and of good quality. See Table 2 for water quality guidelines.

IMPORTANT: Failure to comply with the above required water quality and quantity limitations and the closed- system application design requirements may cause damage to the tube-in-tube heat exchanger that is not the responsi- bility of the manufacturer.

In all applications, the quality of the water circulated through the heat exchanger must fall within the ranges listed in the Water Quality Guidelines table. Consult a local water treat- ment firm, independent testing facility, or local water authority for specific recommendations to maintain water quality within the published limits.

Step 9 — Install Field Power Supply Wiring

WARNING

Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all discon- nect locations to alert others not to restore power until work is completed.

CAUTION

Use only copper conductors for field-installed electrical wiring. Unit terminals are not designed to accept other types of conductors.

All field-installed wiring, including the electrical ground, MUST comply with the National Electrical Code (NEC, U.S.A.) as well as applicable local codes. In addition, all field wiring must conform to the Class II temperature limitations de- scribed in the NEC.

Refer to unit wiring diagrams Fig. 12-16 for fuse sizes and a schematic of the field connections which must be made by the installing (or electrical) contractor.

Consult the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup. The installing (or electrical) contractor must make the field connections when using field-supplied disconnect.

Operating voltage must be the same voltage and phase as shown in electrical data shown in Tables 3A and 3B.

Make all final electrical connections with a length of flexi- ble conduit to minimize vibration and sound transmission to the building.

POWER CONNECTION — Line voltage connection is made by connecting the incoming line voltage wires to the L side of the power block terminal. See Fig. 17. See Tables 3A and 3B for correct wire and maximum overcurrent pro- tection sizing. See Table 4 for low voltage VA ratings.

SUPPLY VOLTAGE — Operating voltage to unit must be within voltage range indicated on unit nameplate.

On 3-phase units, voltages under load between phases must be balanced within 2%. Use the following formula to deter- mine the percentage voltage imbalance:

% Voltage Imbalance

= 100 x

max voltage deviation from average voltage

 

average voltage

 

 

Example: Supply voltage is 420-3-50.

 

 

 

AB = 425 volts

 

 

 

BC = 422 volts

 

 

 

AC = 417 volts

 

 

 

Average Voltage =

425 + 422 + 417

 

3

 

 

 

 

 

=

1264

 

 

 

3

 

= 421

Determine maximum deviation from average voltage:

(AB) 425 – 421 = 4 v (BC) 422 – 421 = 1 v (AC) 421 – 418 = 3 v

Maximum deviation is 4 v.

8

Image 8
Contents Contents Safety ConsiderationsInstallation GeneralPhysical Data 50HQP072-120 Units Unit Dimensions Typical Horizontal Installation Install Condensate Piping Drain Hanger BracketsRemoving Panels Install Field Power Supply Wiring Supply/Return Hose KitTypical Ground-Water Piping Installation Water Quality Guidelines MaterialDPP FP1FP2 HpwrSee legend and notes on SPT LWTSAT Low Voltage VA Ratings Electrical Data 50HQP072-120 Dual Point Power UnitsElectrical Data 50HQP072-120 Standard Units Install Field Control Wiring Jumper LocationsPRE-START-UP Blower Data 50HQP072 AirflowBlower Data 50HQP096 Blower Data 50HQP120 Field Selectable Inputs Complete C Control Jumper Settings See FigDeluxe D Control Jumper Settings See Fig DIP Switch Block S2 Accessory 1 Relay Options DIP Switch Block S2 Accessory 2 Relay OptionsAccessory DIP Switch Position Relay Options OADUnit Start-Up in Cooling Mode START-UPOperating Limits Start Up SystemSize Unit Start-Up in Heating ModeCoaxial Water Pressure Drop Approximate Fluid Volume L Per 30 M of Pipe Antifreeze Percentages by VolumeOperation Units with Aquazone Complete C ControlSystem Test Aquazone Deluxe D Control LED IndicaComplete C Control LED Code ServiceFault Descriptions Gravity Flow Method a50-8586 Refrigerant Charging Air Coil Fan Motor RemovalSheave Alignment Unit Size Component Drive Package 50HQPTroubleshooting Thermistor Nominal ResistanceTroubleshooting Fault Heating Cooling Possible Cause SolutionUnit Does Not Operate Page Copyright 2010 Carrier Corporation START-UP Checklist II. START-UPHeating Cycle Analysis Cooling Cycle Analysis