Hobart Welding Products HP-70, 700I manual Checking/Replacing Retaining Cup, Tip, And Electrode

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.A complete Parts List is available at www.MillerWelds.com

6-5. Checking/Replacing Retaining Cup, Tip, And Electrode

! Overtightening will strip threads. Do not overtighten retaining cup during assembly. Do not cross-thread parts causing stripping. Use care during torch assembly and parts replacement.

! Inspect shield cup, tip, and electrode for wear before cutting or whenever cutting speed has been significantly reduced. Do not operate torch without a tip or electrode in place. Be sure to use genuine replacement parts.

.A good practice is to replace both the tip and electrode at the same time.

! Turn Off power source before checking torch parts.

Make sure this area is clean of any debris.

Make sure swirl ring is clean of any debris and no holes are obstructed.

2

6

5

4

3

New

Electrode Wrench

New

*Pit Depth

1

Worn

7*1/32 in. (1 mm) — 1/16 in. (2 mm) maximum pit depth depending on acceptable cut quality.

Worn

Replace tip if opening is

deformed or 50% oversized.

.Lightly tighten electrode using electrode wrench (15-20 in.lb (1.7-2.3 NVm).

Ref. 804 851-A

Turn Off power source.

1Shield Cup

Remove shield cup. Check cup for cracks, and replace if necessary.

2O-Ring

Check O-ring for cracks or worn spots and replace, if necessary.

3Tip

4Opening

Remove tip. Check tip, and replace if open- ing is deformed or 50% oversize. If inside of tip is not clean and bright, clean with steel wool. Be sure to remove any pieces of steel wool afterwards.

5Electrode

Check electrode. If center has a pit more than a 1/16 in. (2 mm) deep, remove and re- place electrode.

6Swirl Ring

Remove swirl ring. Check ring, and replace if side holes are plugged.

Carefully reassemble parts in reverse order.

7Stand-off Guide

Placing the stand-off guide on the end of the torch provides an optional method of maintaining a 1/16 in. (1.6 mm) gap between tip and workpiece.

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Contents OM-244 013C ProcessesDescription File Plasma CuttersFrom Miller to You Table of Contents Page Symbol Usage Plasma Arc Cutting HazardsCutting can cause fire or explosion Electric Shock can killFlying Sparks can injure ARC Rays can burn eyes and skinNoise can damage hearing Fumes and Gases can be hazardousHOT Parts can burn Moving Parts can injureFlying Metal or Dirt can injure eyes Overuse can cause OverheatingPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSignification des symboles Consignes DE Sécurité Lire Avant UtilisationLE Coupage présente un risque de feu ou d’explosion UN Choc Électrique peut tuerRisque de blessure en cas LES Étincelles Projetées peuvent provoquer des blessuresLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereux’ARC Plasma peut provoquer des blessures LES Bouteilles peuvent exploser si elles sont endommagéesLES Pièces Chaudes peuvent provoquer des brûlures Les Pièces Mobiles peuvent provoquer des blessures’EMPLOI Excessif peut LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresRisque D’INCENDIE OU LE Coupage à L’ARC peut causer des interférenceProposition californienne 65 Avertissements Principales normes de sécuritéInformations relatives aux CEM En ce qui concerne les implants médicauxI1eff DefinitionsI1max Installation SpecificationsPower Source Dimensions And Weight Torch Dimensions And WeightDimensions And Weight Duty Cycle And OverheatingConnecting Gas/Air Supply Connecting Work ClampDo not move or operate unit where it could tip Selecting a LocationElectrical Service Guide Extension Cord DataConnecting 1-Phase Input Power For 240 VAC Serial Number And Rating Label LocationEngine Control Switch must be set at RUN Prong Not UsedAlways connect green or Terminal, never to a loadInstalling Alternative Plug Cable Management StrapElectrode Wrench Operation ControlsTrigger Safety Lock Mild Steel Recommended Cut SpeedPilot arc starts immediately when trigger is pressed Plasma Cutting System PracticesSequence Of Cutting Operation Example Of Cutting OperationSequence Of Cutting Using Stand-off Guide Example Of Cutting Using Stand-off GuideSequence Of Piercing Operation Maintenance & Troubleshooting Routine MaintenanceDisconnect power Before maintainingChecking Or Replacing Filter Element Status/Trouble Lights Checking Shield Cup Shutdown SystemElectrode Wrench Turn Off power source before checking torch partsChecking/Replacing Retaining Cup, Tip, And Electrode Work Cable Connections Torch And Work Cable ConnectionsTorch Connections Troubleshooting Power Source Trouble RemedyTroubleshooting Torch Arc goes on and off while cuttingElectrical Diagram Circuit Diagram244 011-B Recommended Spare Parts Parts ListRecommended Spare Parts Service SupportOwner’s Record Miller Electric Mfg. Co