Hobart Welding Products HP-70, 700I manual Troubleshooting Power Source, Trouble Remedy

Page 34

.A complete Parts List is available at www.MillerWelds.com

6-7. Troubleshooting Power Source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

Remedy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No pilot arc; difficulty in establishing an

Clean or replace worn consumables as necessary (see torch Owner’s Manual).

arc.

 

 

 

Check for damaged torch or torch cable (see torch Owner’s Manual).

 

 

 

 

 

 

 

 

 

 

 

No cutting output; Power light off; status

Place Power switch in On position.

lights off; fan motor FM does not run.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Place line disconnect device in On position (see Section 4-11).

 

 

 

 

 

 

 

 

 

 

 

Check line fuse(s) and replace if needed or reset circuit breakers (see Section 4-11).

 

 

 

 

 

 

 

Pilot arc working; no cutting output;

Be sure work clamp is connected.

Power light on; status lights off; fan

 

 

 

motor running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean or replace worn consumables as necessary (see torch Owner’s Manual).

 

 

 

 

 

 

 

No gas/air flow; Power light on; status

Have Factory Authorized Service Agent check for proper torch connections. Check operation of gas

lights off; fan motor running.

valve AS1, and check gas/air system for leaks. Check filter element (see Section 6-2).

 

 

 

 

 

 

 

Pressure status light On.

Check for sufficient gas/air supply pressure (see Section 4-1).

 

 

 

 

 

 

 

 

 

 

 

Check for dirty air filter and replace, if necessary (see manufacturer’s instructions).

 

 

 

 

 

 

 

 

 

 

 

Check air lines for leaks.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check pressure switch and control board.

 

 

 

 

 

 

 

Cup status light On.

Check torch shield cup (see Section 6-4). Reset power switch.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check torch.

 

 

 

 

 

 

 

Temperature status light On.

Unit overheating. Allow fan to run; the Trouble light goes out when the unit has cooled.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board.

 

 

 

 

 

 

 

Status lights not working.

Have Factory Authorized Service Agent check unit.

 

 

 

 

 

 

 

Power light flashing, status lights off.

Reset power switch. Have qualified technician check input line power.

 

 

 

 

 

 

 

Pressure status light flashes.

Unit lost pressure (momentarily) while cutting. Check air line for leaks.

 

 

 

 

 

 

 

Cup status light flashes.

Unit lost output while attempting to cut or pilot. Check consumables and torch for wear.

 

 

 

 

 

 

 

Short tip life.

Check and clean drag shield of any slag, particles, and debris.

 

 

 

 

 

 

 

 

 

 

 

Check input air pressure.

 

 

 

 

 

 

 

OM-244 013 Page 30

Image 34
Contents Description OM-244 013CProcesses File Plasma CuttersFrom Miller to You Table of Contents Page Cutting can cause fire or explosion Symbol UsagePlasma Arc Cutting Hazards Electric Shock can killNoise can damage hearing Flying Sparks can injureARC Rays can burn eyes and skin Fumes and Gases can be hazardousFlying Metal or Dirt can injure eyes HOT Parts can burnMoving Parts can injure Overuse can cause OverheatingEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesLE Coupage présente un risque de feu ou d’explosion Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut endommager l’ouïe Risque de blessure en casLES Étincelles Projetées peuvent provoquer des blessures LES Fumées ET LES GAZ peuvent être dangereuxLES Pièces Chaudes peuvent provoquer des brûlures ’ARC Plasma peut provoquer des blessuresLES Bouteilles peuvent exploser si elles sont endommagées Les Pièces Mobiles peuvent provoquer des blessuresRisque D’INCENDIE OU ’EMPLOI Excessif peutLA Chute DE L’ÉQUIPEMENT peut provoquer des blessures LE Coupage à L’ARC peut causer des interférenceInformations relatives aux CEM Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxI1max DefinitionsI1eff Installation SpecificationsDimensions And Weight Power Source Dimensions And WeightTorch Dimensions And Weight Duty Cycle And OverheatingDo not move or operate unit where it could tip Connecting Gas/Air SupplyConnecting Work Clamp Selecting a LocationElectrical Service Guide Extension Cord DataConnecting 1-Phase Input Power For 240 VAC Serial Number And Rating Label LocationAlways connect green or Engine Control Switch must be set at RUNProng Not Used Terminal, never to a loadInstalling Alternative Plug Cable Management StrapElectrode Wrench Operation ControlsTrigger Safety Lock Mild Steel Recommended Cut SpeedPilot arc starts immediately when trigger is pressed Plasma Cutting System PracticesSequence Of Cutting Operation Example Of Cutting OperationSequence Of Cutting Using Stand-off Guide Example Of Cutting Using Stand-off GuideSequence Of Piercing Operation Disconnect power Maintenance & TroubleshootingRoutine Maintenance Before maintainingChecking Or Replacing Filter Element Status/Trouble Lights Checking Shield Cup Shutdown SystemChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsElectrode Wrench Torch Connections Torch And Work Cable ConnectionsWork Cable Connections Troubleshooting Power Source Trouble RemedyTroubleshooting Torch Arc goes on and off while cuttingElectrical Diagram Circuit Diagram244 011-B Recommended Spare Parts Parts ListRecommended Spare Parts Service SupportOwner’s Record Miller Electric Mfg. Co