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Hitachi X200 Series instruction manual Troubleshooting Maintenance

Models: X200 Series

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6−1

Troubleshooting
and Maintenance	6
In This Chapter…	page
- Troubleshooting	2
- Monitoring Trip Events, History, & Conditions	5
- Restoring Factory Default Settings	8
- Maintenance and Inspection	9
- Warranty	16

Troubleshooting and

Maintenance

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Hitachi X200 Series instruction manual Troubleshooting Maintenance

Contents

After read this manual Keep it handy for future reference Safety Messages Hazardous High VoltageGeneral Precautions Read These First Iii Index to Warnings and Cautions in This Manual Page Wiring Cautions for Electrical Practice Powerup Test Caution Messages ViiViii Page General Warnings and Cautions Inverter Xii RemoteXiii Terminal Tightening Torque and Wire Size Wire ConnectorsXiv Circuit Breaker and Fuse Sizes Motor Overload ProtectionTable of Contents Xvii Xviii RevisionsRevision History Table Xix Contact InformationGetting Started Main Features IntroductionOperator Interface Options Inverter Specification Label 040X200 Inverter Specifications Model-specific tables for 200V and 400V class invertersDerating Curve X200 Inverter Specifications, … 004HFEF 007HFEF 015HFEF 022HFEF 030HFEF 040HFEF General Specifications −10Signal Ratings −11What is an Inverter −12Introduction to Variable-Frequency Drives Purpose of Motor Speed Control for IndustryInverter Input and Three-phase Power −13Torque and Constant Volts/Hertz Operation −14 Inverter Output to the Motor−15 Intelligent Functions and ParametersBraking −16 Velocity ProfilesFrequently Asked Questions −17−18 −19 Inverter Mounting Installation This Chapter… Orientation to Inverter FeaturesOrientation to Inverter Features Main Physical FeaturesUnpacking and Inspection Front Housing Cover Logic Connector Introduction DIP Switch Introduction Power Wiring Access First, ensure no power Basic System Description InverterStep-by-Step Basic Installation Step ActivityChoosing a Mounting Location Ensure Adequate Ventilation Keep Debris Out of Inverter VentsCheck Inverter Dimensions X200-005SFEF,007SFEF, -007NFU X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU X200-004HFEF, -004HFU X200-007HFEF, -007HFU X200-015HFEF~040HFEF, -015HFU~040HFU This page is left intentionally blank… Prepare for Wiring Determining Wire and Fuse Sizes Signal LinesApplicable Inverter ModelTerminal Dimensions and Torque Specs Wire the Inverter Input to a Supply−20 −21 −22 Wire the Inverter Output to Motor Logic Control Wiring−23 Powerup Test Goals for the Powerup Test−24 Uncover the Inverter VentsPre-test and Operational Precautions Powering the Inverter−25 Using the Front Panel Keypad Key and Indicator Legend−26 −27 Keys, Modes, and Parameters−28 Keypad Navigation Map−29 Selecting Functions and Editing Parameters−30 −31 −32 −33 −34 Monitoring Parameters with the DisplayRunning the Motor Powerup Test Observations and Summary −35Configuring 3 Drive Parameters Choosing a Programming Device Introduction of Inverter ProgrammingUsing the Keypad Devices Monitor Mode Programming Mode Run Mode Edit Operational ModesControl Algorithms Group Monitoring Functions StopIN-TM Lhlhl OUT-TMTrip Event and History Monitoring Local Monitoring During Network Operation Group Main Profile Parameters ACCDEC DIG-RUN FWDGroup Standard Functions COM2F-COM OPE-ModeCode Run Command Source A001 Frequency Source Setting Method Refer to page…A002 Run Command Setting Method Refer to page… Basic Parameter Settings Base2F-BASE MAXAnalog Input Settings EXS EXEEX%S EX%EMulti-speed and Jog Frequency Setting FRSTorque Control Algorithms Manual Torque Boost The ConstantCtrl TRQ 2CTRL TRQDC Braking DB Settings Normal DC braking performance⎯ The DCOFF DCB FDCB DCB TFrequency-related Functions Lim H 0000.0Hz2Lim H 0000.0Hz Lim L 0000.0HzJump F1 Jump F2Jump F3 Jump W1PID Control AVR Mode Automatic Voltage Regulation AVR FunctionAVR AC 00230VEnergy Savings Mode / Optional Accel/Decel RUN Mode NORECO Adj 0050.0% Second Acceleration and Deceleration Functions 2ACC22DEC2 ACC CHGACC CHfr 0000.0Hz 2ACCCHfr 0000.0HzDEC CHfr 0000.0Hz 2DECCHfr 0000.0HzAccel/Decel ACC LineDEC Line Additional Analog Input Settings Calc Slct1 POTCalc Slct2 Calc SmblST-PNT ADD DIR PlusPotentiometer Settings Group Fine Tuning Functions Automatic Restart ModeIPS Powr ALM IPS Trip OFFIPS Retry CutoffElectronic Thermal Overload Alarm Setting THM LVL2ETHM LVL THM Char CRTOverload Restriction Frequency Pull-in RestartSoftware Lock Mode Mode Input−36 Lock−37 LockMD1Non Stop Operation at Power OFF −38−39 Miscellaneous Settings −40−41 TRP−42 FRS−43 RUN FRS ZSTStop DEC −44 PanelD001 FAN-CTRL OFFB130, B131 Over-voltage LAD Stop Enable −45Ovladstop OFF Ladst LVLDC Bus AVR for deceleration Settings −46Miscellaneous Settings ~continuation~ −47SUP Mode −48Cr-DEC RDY-FUNC OFFInput Terminal Configuration −49Group Intelligent Terminal Functions −50 Intelligent Input Terminal Overview−51 Input Function Summary Table OptionFunction Name Description −52 Anlg−53 RDYOutput Terminal Configuration −54FA1 OUT-TM RY−55 Output Function Summary Table Option−56 LOC Mode CRT −57Low Load Detection Parameters LOC LVLOutput Function Adjustment Parameters −58−59 Network Communications Settings −60Analog Signal Calibration Settings −61ADJ OI-ADJ−62 Miscellaneous FunctionsDBG Slct UP/DWN NO-STR−63 Output Logic and TimingLogicOut1 LogicOut2−64 DlayHold Dlay RY−65 Group Motor Constants FunctionsOperations Monitoring This Chapter…Operations and Monitoring Operations and Monitoring Connecting to PLCs and Other Devices Example Wiring Diagram OptionalControl Logic Signal Specifications AL2 AL1 AL0Input Function Summary Table Symbol Code Function Name Intelligent Terminal ListingIntelligent Inputs Intelligent OutputsUsing Intelligent Input Terminals Sinking Inputs, Internal Supply Sinking Inputs, External Supply Forward Run/Stop and Reverse Run/Stop Commands Terminal Function Name State DescriptionValid for inputs C001~C005 A002 =Multi-Speed Select Function Name State DescriptionValid for inputs −13 Jogging Command Option Terminal Function Name State DescriptionExternal Signal for DC Braking Option Code Terminal Symbol Function Name State DescriptionA053, A054 Set Second Motor, Special Set Option Terminal Function Name StateNone Two Stage Acceleration and Deceleration Option Terminal Function NameA092, A093, A094=00 Free-run Stop Terminal Function NameB003, B088, C011 to C015 External Trip Unattended Start Protection Software Lock B031 excluded from lockAnalog Input Current/Voltage Select A001 =Reset Inverter Terminal Function Name State Description CodeThermistor Thermal Protection Valid for inputs C005 onlyThree-wire Interface Operation PID ON/OFF and PID Clear Remote Control Up and Down Functions Remote Control Data Clears the Up/Down frequency memory Force Operation from Digital Operator Add Frequency Enable A001, A145, A146Force Terminal Mode Inverter ReadySafe Stop Required settings Using Intelligent Output Terminals Sinking Outputs, Open CollectorRelay shown with inverter power ON, Run Signal OFF Output Signal ON/OFF Delay Function Output SignalsRun Signal Option Terminal Function Name State Description CodeFrequency Arrival Signals FA2 Overload Advance Notice Signal FM terminal see Analog Output OperationOutput Deviation for PID Control Alarm Signal Or the relay outputsPower Run Mode AL0-AL1 AL0-AL2 Analog Input Disconnect Detect PID Second Stage Output Terminal FBV configuration table is on the following Transitions to OFF when the PID Feedback Network Detection Signal Integrated ModBus Watchdog time-out period with C077Logic Output Function Logical 0 result Network Detection Signal FieldBus Option Set P044=00.00 secLow Load Detection Signal C038, C039Analog Input Operation Other Analog Input-related topics AM output offset adjustment AM output gain adjustment Analog Output OperationPID Loop Operation GNDPID Loop Configuration Other PID-related topicsConfiguring the Inverter for Multiple Motors Inverter Configuration for Two Motor TypesSimultaneous Connections Manual torque boost frequency adjustment Inverter System Accessories USA Component Descriptions AC Reactors, Input SideAC Reactors, Output Side Example calculationZero-phase Reactor RF Noise Filter EMI FilterRF Noise Filter Capacitive Dynamic Braking DC Link ChokeDynamic Braking Usage Troubleshooting Maintenance Troubleshooting Safety MessagesGeneral Precautions and Notes Inspection ItemsTroubleshooting Tips Symptom/condition Probable Cause SolutionReduces output as needed Fault Detection and Clearing Error CodesError Name Causes Code Monitoring Trip Events, History, & ConditionsError Name Causes Trip History and Inverter Status Trip ConditionsRestoring Factory Default Settings Action Display Func./ParameterMaintenance and Inspection Monthly and Yearly Inspection ChartMegger test X200Spare parts Capacitor Life CurvesGeneral Inverter Electrical Measurements Pf1 =−13 Inverter Output Voltage Measurement Techniques Igbt Test Method Warranty Warranty TermsGlossary Bibliography This Appendix…Temperature GlossaryEMI Free-run Stop Insulated Gate Bipolar TransistorIGBT a semiconductorNEC PWM Squirrel Cage Bibliography TorqueModBus Network Communications Specifications Connecting the Inverter to ModBus SP SN Settings Func Name03…ModBus network input 03… ModBus network inputTransmission procedure Message Configuration QueryNetwork Protocol Reference Slave addressError check DataFunction code Header and trailer silent intervalMessage Configuration Response Response when an error occursTransmission time required Normal responseNo response occurs Explanation of function codes Read Coil Status 01hData Field NameRead Holding Register 03h X200 D081Frequency Write in Coil 05h 10-11Data Coil Status Write in Holding Register 06h Loopback Test 08h Write in Coils 0Fh Write in Holding Registers 10h Exception Response Function CodeException Code Code DescriptionStore New Register Data Enter command Submitting an Enter CommandModBus Data Listing ModBus Coil ListList of Coil Numbers Name Description …OFF ModBus Holding Registers ResOutput frequency Real-time display of output List of Holding Registers Func Description Network Data Code RegAcceleration 1 time Standard default acceleration Frequency source Five options select codes 4000 A024 Multi-speed 4 setting List of Holding Registers Func Name Description Code RegPID enable Enables PID function Acceleration 2 time Duration of 2nd segment OI-L input active Ending point offset for Selection of automatic Select inverter restart method Overload restriction Select the operation mode during Deceleration time Range is 0.01 to Restart mode after Selects how the inverter resumes 10D7h B133 DC bus AVR Two option codes See Input Terminal Configuration Communication Settings on See Output Logic and Timing on Motor capacity …0.20kW Drive Parameter Setting Tables Parameter Settings for Keypad Entry Group Parameters Default SettingMain Profile Parameters NameStandard Functions Func NameCode Name =10 Appendix Fine Tuning Functions Group ParametersFunc Name =10 Group Parameters Default Setting Intelligent Terminal Functions Motor Constants Functions Expansion Card FunctionsCE-EMC CE-EMC Installation Guidelines Integrated EMC Filter Installation for X200 series example of Sfef models Hitachi EMC Recommendations Index Index−2 EMI A-3Index−3 LEDs 2-26,2-27,2-39,3-3 Line reactor A-5Non stop operation at power OFF 3-38 AC reactor Index−4Index−5 Safe stop 2-5Index−6