Error Name Causes | Hitachi X200 Series guide

6−6

	Error	Name	Cause(s)
	Code	Name	Cause(s)
	Code
	E 13	USP	When the Unattended Start Protection (USP) is
			enabled, an error occurred when power is applied
			while a Run signal is present. The inverter trips
			and does not go into Run Mode until the error is
			cleared.
	E 14	Ground fault	The inverter is protected by the detection of ground faults
			between the inverter output and the motor upon during
			powerup tests. This feature protects the inverter, and does
			not protect humans.
	E 15	Input over-voltage	The inverter tests for input over-voltage after the inverter
			has been in Stop Mode for 100 seconds. If an over-voltage
			condition exists, the inverter enters a fault state. After the
			fault is cleared, the inverter can enter Run Mode again.
	E 21	Inverter thermal trip	When the inverter internal temperature is above the
			threshold, the thermal sensor in the inverter module detects
			the excessive temperature of the power devices and trips,
			turning the inverter output OFF.
	E 30	Driver error	An internal inverter error has occurred at the safety
			protection circuit between the CPU and main driver unit.
			Excessive electrical noise may be the cause. The inverter
			has turned OFF the IGBT module output.
	E 35	Thermistor	When a thermistor is connected to terminals [6] and [L]
			and the inverter has sensed the temperature is too high, the
			inverter trips and turns OFF the output.
	E 37	Safety Stop	Safety stop signal is given.
	E 60	Communications error	The inverter’s watchdog timer for the communications
			network has timed out.
	- - -	Under-voltage (brownout) with	Due to low input voltage, the inverter turns its output OFF
		output shutoff	and tries to restart. If it fails to restart, then the alarm trips
			to record the under-voltage error event.

NOTE: If an EEPROM error (E08) occurs, be sure to confirm the parameter data values are still correct. If the power is turned OFF while the [RS] (Reset) intelligent input terminal is ON, an EEPROM error will occur when power is restored.

Maintenance

Troubleshooting and

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Hitachi X200 Series instruction manual Error Name Causes

Contents

After read this manual Keep it handy for future reference Hazardous High Voltage Safety Messages General Precautions Read These First Iii Index to Warnings and Cautions in This Manual Page Wiring Cautions for Electrical Practice Vii Powerup Test Caution Messages Viii Page General Warnings and Cautions Inverter Remote Xii Xiii Xiv Terminal Tightening Torque and Wire SizeWire Connectors Motor Overload Protection Circuit Breaker and Fuse Sizes Table of Contents Xvii Revision History Table XviiiRevisions Contact Information Xix Getting Started Introduction Main Features Operator Interface Options 040 Inverter Specification Label Model-specific tables for 200V and 400V class inverters X200 Inverter Specifications Derating Curve X200 Inverter Specifications, … 004HFEF 007HFEF 015HFEF 022HFEF 030HFEF 040HFEF −10 General Specifications −11 Signal Ratings −12 What is an InverterIntroduction to Variable-Frequency Drives Purpose of Motor Speed Control for Industry Torque and Constant Volts/Hertz Operation Inverter Input and Three-phase Power−13 Inverter Output to the Motor −14 Braking −15Intelligent Functions and Parameters Velocity Profiles −16 −17 Frequently Asked Questions −18 −19 This Chapter… Orientation to Inverter Features Inverter Mounting Installation Unpacking and Inspection Orientation to Inverter FeaturesMain Physical Features Front Housing Cover Logic Connector Introduction DIP Switch Introduction Power Wiring Access First, ensure no power Inverter Basic System Description Step Activity Step-by-Step Basic Installation Choosing a Mounting Location Keep Debris Out of Inverter Vents Ensure Adequate Ventilation Check Inverter Dimensions X200-005SFEF,007SFEF, -007NFU X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU X200-004HFEF, -004HFU X200-007HFEF, -007HFU X200-015HFEF~040HFEF, -015HFU~040HFU This page is left intentionally blank… Prepare for Wiring Signal Lines Determining Wire and Fuse SizesApplicable Inverter Model −20 Terminal Dimensions and Torque SpecsWire the Inverter Input to a Supply −21 −22 −23 Wire the Inverter Output to MotorLogic Control Wiring Goals for the Powerup Test Powerup Test−24 Uncover the Inverter Vents −25 Pre-test and Operational PrecautionsPowering the Inverter −26 Using the Front Panel KeypadKey and Indicator Legend Keys, Modes, and Parameters −27 Keypad Navigation Map −28 Selecting Functions and Editing Parameters −29 −30 −31 −32 −33 Running the Motor −34Monitoring Parameters with the Display −35 Powerup Test Observations and Summary Configuring 3 Drive Parameters Introduction of Inverter Programming Choosing a Programming Device Using the Keypad Devices Monitor Mode Programming Mode Control Algorithms Run Mode EditOperational Modes Stop Group Monitoring FunctionsIN-TM Lhlhl OUT-TM Trip Event and History Monitoring Local Monitoring During Network Operation ACC Group Main Profile ParametersDEC DIG-RUN FWD COM Group Standard Functions2F-COM OPE-Mode A002 Run Command Setting Method Refer to page… Code Run Command SourceA001 Frequency Source Setting Method Refer to page… Base Basic Parameter Settings2F-BASE MAX Analog Input Settings EXE EXSEX%S EX%E FRS Multi-speed and Jog Frequency Setting Manual Torque Boost The Constant Torque Control Algorithms 2CTRL TRQ Ctrl TRQ Normal DC braking performance⎯ The DC DC Braking DB Settings DCB F OFFDCB DCB T Lim H 0000.0Hz Frequency-related Functions2Lim H 0000.0Hz Lim L 0000.0Hz Jump F2 Jump F1Jump F3 Jump W1 PID Control Automatic Voltage Regulation AVR Function AVR ModeAVR AC 00230V ECO Adj 0050.0% Energy Savings Mode / Optional Accel/DecelRUN Mode NOR 2ACC2 Second Acceleration and Deceleration Functions2DEC2 ACC CHG 2ACCCHfr 0000.0Hz ACC CHfr 0000.0HzDEC CHfr 0000.0Hz 2DECCHfr 0000.0Hz DEC Line Accel/DecelACC Line Additional Analog Input Settings POT Calc Slct1Calc Slct2 Calc Smbl ADD DIR Plus ST-PNT Potentiometer Settings Automatic Restart Mode Group Fine Tuning Functions IPS Trip OFF IPS Powr ALMIPS Retry Cutoff THM LVL Electronic Thermal Overload Alarm Setting2ETHM LVL THM Char CRT Frequency Pull-in Restart Overload Restriction Mode Input Software Lock Mode−36 Lock LockMD1 −37 −38 Non Stop Operation at Power OFF −39 −40 Miscellaneous Settings TRP −41 FRS −42 Stop DEC −43RUN FRS ZST Panel −44D001 FAN-CTRL OFF −45 B130, B131 Over-voltage LAD Stop EnableOvladstop OFF Ladst LVL −46 DC Bus AVR for deceleration Settings −47 Miscellaneous Settings ~continuation~ −48 SUP ModeCr-DEC RDY-FUNC OFF Group Intelligent Terminal Functions Input Terminal Configuration−49 Intelligent Input Terminal Overview −50 Function Name Description −51Input Function Summary Table Option Anlg −52 RDY −53 −54 Output Terminal ConfigurationFA1 OUT-TM RY Output Function Summary Table Option −55 −56 −57 LOC Mode CRTLow Load Detection Parameters LOC LVL −58 Output Function Adjustment Parameters −59 −60 Network Communications Settings −61 Analog Signal Calibration SettingsADJ OI-ADJ Miscellaneous Functions −62DBG Slct UP/DWN NO-STR Output Logic and Timing −63LogicOut1 LogicOut2 Dlay −64Hold Dlay RY Group Motor Constants Functions −65 This Chapter… Operations Monitoring Operations and Monitoring Operations and Monitoring Connecting to PLCs and Other Devices Optional Example Wiring Diagram AL2 AL1 AL0 Control Logic Signal Specifications Intelligent Terminal Listing Input Function Summary Table Symbol Code Function NameIntelligent Inputs Intelligent Outputs Using Intelligent Input Terminals Sinking Inputs, Internal Supply Sinking Inputs, External Supply Terminal Function Name State Description Forward Run/Stop and Reverse Run/Stop CommandsValid for inputs C001~C005 A002 = Valid for inputs Multi-Speed SelectFunction Name State Description −13 Option Terminal Function Name State Description Jogging Command A053, A054 External Signal for DC BrakingOption Code Terminal Symbol Function Name State Description None Set Second Motor, Special SetOption Terminal Function Name State A092, A093, A094=00 Two Stage Acceleration and DecelerationOption Terminal Function Name B003, B088, C011 to C015 Free-run StopTerminal Function Name External Trip Unattended Start Protection B031 excluded from lock Software Lock A001 = Analog Input Current/Voltage Select Terminal Function Name State Description Code Reset Inverter Valid for inputs C005 only Thermistor Thermal Protection Three-wire Interface Operation PID ON/OFF and PID Clear Remote Control Up and Down Functions Remote Control Data Clears the Up/Down frequency memory Force Operation from Digital Operator A001, A145, A146 Add Frequency Enable Inverter Ready Force Terminal Mode Safe Stop Required settings Sinking Outputs, Open Collector Using Intelligent Output Terminals Relay shown with inverter power ON, Run Signal OFF Output Signals Output Signal ON/OFF Delay Function Option Terminal Function Name State Description Code Run Signal Frequency Arrival Signals FA2 FM terminal see Analog Output Operation Overload Advance Notice Signal Output Deviation for PID Control Or the relay outputs Alarm Signal Power Run Mode AL0-AL1 AL0-AL2 Analog Input Disconnect Detect PID Second Stage Output Terminal FBV configuration table is on the following Transitions to OFF when the PID Feedback Watchdog time-out period with C077 Network Detection Signal Integrated ModBus Logic Output Function Logical 0 result Set P044=00.00 sec Network Detection Signal FieldBus Option C038, C039 Low Load Detection Signal Analog Input Operation Other Analog Input-related topics Analog Output Operation AM output offset adjustment AM output gain adjustment GND PID Loop Operation Other PID-related topics PID Loop Configuration Simultaneous Connections Configuring the Inverter for Multiple MotorsInverter Configuration for Two Motor Types Manual torque boost frequency adjustment Inverter System Accessories USA AC Reactors, Input Side Component DescriptionsAC Reactors, Output Side Example calculation RF Noise Filter Capacitive Zero-phase Reactor RF Noise FilterEMI Filter Dynamic Braking Usage Dynamic BrakingDC Link Choke Troubleshooting Maintenance Safety Messages TroubleshootingGeneral Precautions and Notes Inspection Items Symptom/condition Probable Cause Solution Troubleshooting Tips Reduces output as needed Error Codes Fault Detection and ClearingError Name Causes Code Monitoring Trip Events, History, & Conditions Error Name Causes Trip Conditions Trip History and Inverter Status Action Display Func./Parameter Restoring Factory Default Settings Monthly and Yearly Inspection Chart Maintenance and Inspection X200 Megger test Capacitor Life Curves Spare parts Pf1 = General Inverter Electrical Measurements −13 Inverter Output Voltage Measurement Techniques Igbt Test Method Warranty Terms Warranty This Appendix… Glossary Bibliography Glossary Temperature EMI Insulated Gate Bipolar TransistorIGBT a semiconductor Free-run Stop NEC PWM Squirrel Cage Torque Bibliography ModBus Network Communications Specifications Connecting the Inverter to ModBus SP SN Func Name Settings03…ModBus network input 03… ModBus network input Message Configuration Query Transmission procedureNetwork Protocol Reference Slave address Data Error checkFunction code Header and trailer silent interval Response when an error occurs Message Configuration ResponseTransmission time required Normal response No response occurs Read Coil Status 01h Explanation of function codesData Field Name Frequency Read Holding Register 03hX200 D081 Data Coil Status Write in Coil 05h10-11 Write in Holding Register 06h Loopback Test 08h Write in Coils 0Fh Write in Holding Registers 10h Function Code Exception ResponseException Code Code Description Submitting an Enter Command Store New Register Data Enter command List of Coil Numbers Name Description ModBus Data ListingModBus Coil List …OFF Res ModBus Holding Registers Output frequency Real-time display of output Description Network Data Code Reg List of Holding Registers Func Acceleration 1 time Standard default acceleration Frequency source Five options select codes 4000 A024 Multi-speed 4 setting Code Reg List of Holding Registers Func Name Description PID enable Enables PID function Acceleration 2 time Duration of 2nd segment OI-L input active Ending point offset for Selection of automatic Select inverter restart method Overload restriction Select the operation mode during Deceleration time Range is 0.01 to Restart mode after Selects how the inverter resumes 10D7h B133 DC bus AVR Two option codes See Input Terminal Configuration Communication Settings on See Output Logic and Timing on Motor capacity …0.20kW Drive Parameter Setting Tables Group Parameters Default Setting Parameter Settings for Keypad EntryMain Profile Parameters Name Code Standard FunctionsFunc Name Name =10 Appendix Func Name =10 Fine Tuning FunctionsGroup Parameters Group Parameters Default Setting Intelligent Terminal Functions Expansion Card Functions Motor Constants Functions CE-EMC CE-EMC Installation Guidelines Integrated EMC Filter Installation for X200 series example of Sfef models Hitachi EMC Recommendations Index EMI A-3 Index−2 LEDs 2-26,2-27,2-39,3-3 Line reactor A-5 Index−3 Index−4 Non stop operation at power OFF 3-38 AC reactor Safe stop 2-5 Index−5 Index−6