Manuals / Hitachi / Computer Equipment / Power Supply

Hitachi X200 Series Maintenance and Inspection, Monthly and Yearly Inspection Chart

Models: X200 Series

1 286

Download 286 pages 46.11 Kb

Page 212

6−9

Maintenance and Inspection

Monthly and Yearly Inspection Chart

				Inspection		Inspection
	Item Inspected		Check for…	Cycle		Inspection	Criteria
	Item Inspected		Check for…	Cycle		Method	Criteria
				Month	Year	Method
				Month	Year
		Ambient	Extreme	9		Thermometer,	Ambient temperature
		environment	temperatures	9		hygrometer	between – 10 to 40°C,
			& humidity				non-condensing
	Overall	Major devices	Abnormal	9		Visual and aural	Stable environment for
	Overall		noise & vib.				electronic controls
		Power supply	Voltage	9		Digital volt meter,	200V class:
		voltage	tolerance			measure between	200 to 240V 50/60 Hz
						inverter terminals	400V class:
						[L1], [L2], [L3]	380 to 460V 50/60 Hz
		Ground	Adequate		9	Digital volt meter,	5 MΩ or greater
		Insulation	resistance			GND to terminals
		Mounting	No loose		9	Torque wrench	M3: 0.5 – 0.6 Nm
			screws				M4: 0.98 – 1.3 Nm
							M5: 1.5 – 2.0 Nm
		Components	Overheating		9	Thermal trip	No trip events
						events
		Housing	Dirt, dust		9	Visual	No abnormalities
	Main	Terminal block	Secure		9	Visual	No abnormalities
	circuit		connections
	circuit	Smoothing	Leaking,	9		Visual	No abnormalities
		capacitors	swelling
		Relay(s)	Chattering		9	Aural	Single click when
							switching ON or OFF
		Resistors	Cracks or		9	Visual	Check Ohms of optional
			discoloring				braking res.
		Cooling fan	Noise	9		Power down,	Rotation must be
						manually rotate	smooth
			Dust	9		Visual	Vacuum to clean
		Overall	No odor,		9	Visual	No abnormalities
	Control		discoloring,
	Control		corrosion
	circuit		corrosion
	circuit	Capacitor	No leaks or			Visual	Undistorted appearance
			deformation
	Display	LEDs	Legibility			Visual	All LED segments work

Note 1: The life of a capacitor is affected by the ambient temperature. See “Capacitor Life Curve” on page 6–11.

Note 2: The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the inverter.

Troubleshooting and Maintenance

Image 212

Hitachi X200 Series instruction manual Maintenance and Inspection, Monthly and Yearly Inspection Chart

Contents

After read this manual Keep it handy for future reference Safety Messages Hazardous High VoltageGeneral Precautions Read These First Iii Index to Warnings and Cautions in This Manual Page Wiring Cautions for Electrical Practice Powerup Test Caution Messages ViiViii Page General Warnings and Cautions Inverter Xii RemoteXiii Xiv Terminal Tightening Torque and Wire SizeWire Connectors Circuit Breaker and Fuse Sizes Motor Overload ProtectionTable of Contents Xvii Revision History Table XviiiRevisions Xix Contact InformationGetting Started Main Features IntroductionOperator Interface Options Inverter Specification Label 040X200 Inverter Specifications Model-specific tables for 200V and 400V class invertersDerating Curve X200 Inverter Specifications, … 004HFEF 007HFEF 015HFEF 022HFEF 030HFEF 040HFEF General Specifications −10Signal Ratings −11What is an Inverter −12Introduction to Variable-Frequency Drives Purpose of Motor Speed Control for IndustryTorque and Constant Volts/Hertz Operation Inverter Input and Three-phase Power−13 −14 Inverter Output to the MotorBraking −15Intelligent Functions and Parameters −16 Velocity ProfilesFrequently Asked Questions −17−18 −19 Inverter Mounting Installation This Chapter… Orientation to Inverter FeaturesUnpacking and Inspection Orientation to Inverter FeaturesMain Physical Features Front Housing Cover Logic Connector Introduction DIP Switch Introduction Power Wiring Access First, ensure no power Basic System Description InverterStep-by-Step Basic Installation Step ActivityChoosing a Mounting Location Ensure Adequate Ventilation Keep Debris Out of Inverter VentsCheck Inverter Dimensions X200-005SFEF,007SFEF, -007NFU X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU X200-004HFEF, -004HFU X200-007HFEF, -007HFU X200-015HFEF~040HFEF, -015HFU~040HFU This page is left intentionally blank… Prepare for Wiring Determining Wire and Fuse Sizes Signal LinesApplicable Inverter Model−20 Terminal Dimensions and Torque SpecsWire the Inverter Input to a Supply −21 −22 −23 Wire the Inverter Output to MotorLogic Control Wiring Powerup Test Goals for the Powerup Test−24 Uncover the Inverter Vents−25 Pre-test and Operational PrecautionsPowering the Inverter −26 Using the Front Panel KeypadKey and Indicator Legend −27 Keys, Modes, and Parameters−28 Keypad Navigation Map−29 Selecting Functions and Editing Parameters−30 −31 −32 −33 Running the Motor −34Monitoring Parameters with the Display Powerup Test Observations and Summary −35Configuring 3 Drive Parameters Choosing a Programming Device Introduction of Inverter ProgrammingUsing the Keypad Devices Monitor Mode Programming Mode Control Algorithms Run Mode EditOperational Modes Group Monitoring Functions StopIN-TM Lhlhl OUT-TMTrip Event and History Monitoring Local Monitoring During Network Operation Group Main Profile Parameters ACCDEC DIG-RUN FWDGroup Standard Functions COM2F-COM OPE-ModeA002 Run Command Setting Method Refer to page… Code Run Command SourceA001 Frequency Source Setting Method Refer to page… Basic Parameter Settings Base2F-BASE MAXAnalog Input Settings EXS EXEEX%S EX%EMulti-speed and Jog Frequency Setting FRSTorque Control Algorithms Manual Torque Boost The ConstantCtrl TRQ 2CTRL TRQDC Braking DB Settings Normal DC braking performance⎯ The DCOFF DCB FDCB DCB TFrequency-related Functions Lim H 0000.0Hz2Lim H 0000.0Hz Lim L 0000.0HzJump F1 Jump F2Jump F3 Jump W1PID Control AVR Mode Automatic Voltage Regulation AVR FunctionAVR AC 00230VECO Adj 0050.0% Energy Savings Mode / Optional Accel/DecelRUN Mode NOR Second Acceleration and Deceleration Functions 2ACC22DEC2 ACC CHGACC CHfr 0000.0Hz 2ACCCHfr 0000.0HzDEC CHfr 0000.0Hz 2DECCHfr 0000.0HzDEC Line Accel/DecelACC Line Additional Analog Input Settings Calc Slct1 POTCalc Slct2 Calc SmblST-PNT ADD DIR PlusPotentiometer Settings Group Fine Tuning Functions Automatic Restart ModeIPS Powr ALM IPS Trip OFFIPS Retry CutoffElectronic Thermal Overload Alarm Setting THM LVL2ETHM LVL THM Char CRTOverload Restriction Frequency Pull-in RestartSoftware Lock Mode Mode Input−36 Lock−37 LockMD1Non Stop Operation at Power OFF −38−39 Miscellaneous Settings −40−41 TRP−42 FRSStop DEC −43RUN FRS ZST −44 PanelD001 FAN-CTRL OFFB130, B131 Over-voltage LAD Stop Enable −45Ovladstop OFF Ladst LVLDC Bus AVR for deceleration Settings −46Miscellaneous Settings ~continuation~ −47SUP Mode −48Cr-DEC RDY-FUNC OFFGroup Intelligent Terminal Functions Input Terminal Configuration−49 −50 Intelligent Input Terminal OverviewFunction Name Description −51Input Function Summary Table Option −52 Anlg−53 RDYOutput Terminal Configuration −54FA1 OUT-TM RY−55 Output Function Summary Table Option−56 LOC Mode CRT −57Low Load Detection Parameters LOC LVLOutput Function Adjustment Parameters −58−59 Network Communications Settings −60Analog Signal Calibration Settings −61ADJ OI-ADJ−62 Miscellaneous FunctionsDBG Slct UP/DWN NO-STR−63 Output Logic and TimingLogicOut1 LogicOut2−64 DlayHold Dlay RY−65 Group Motor Constants FunctionsOperations Monitoring This Chapter…Operations and Monitoring Operations and Monitoring Connecting to PLCs and Other Devices Example Wiring Diagram OptionalControl Logic Signal Specifications AL2 AL1 AL0Input Function Summary Table Symbol Code Function Name Intelligent Terminal ListingIntelligent Inputs Intelligent OutputsUsing Intelligent Input Terminals Sinking Inputs, Internal Supply Sinking Inputs, External Supply Forward Run/Stop and Reverse Run/Stop Commands Terminal Function Name State DescriptionValid for inputs C001~C005 A002 =Valid for inputs Multi-Speed SelectFunction Name State Description −13 Jogging Command Option Terminal Function Name State DescriptionA053, A054 External Signal for DC BrakingOption Code Terminal Symbol Function Name State Description None Set Second Motor, Special SetOption Terminal Function Name State A092, A093, A094=00 Two Stage Acceleration and DecelerationOption Terminal Function Name B003, B088, C011 to C015 Free-run StopTerminal Function Name External Trip Unattended Start Protection Software Lock B031 excluded from lockAnalog Input Current/Voltage Select A001 =Reset Inverter Terminal Function Name State Description CodeThermistor Thermal Protection Valid for inputs C005 onlyThree-wire Interface Operation PID ON/OFF and PID Clear Remote Control Up and Down Functions Remote Control Data Clears the Up/Down frequency memory Force Operation from Digital Operator Add Frequency Enable A001, A145, A146Force Terminal Mode Inverter ReadySafe Stop Required settings Using Intelligent Output Terminals Sinking Outputs, Open CollectorRelay shown with inverter power ON, Run Signal OFF Output Signal ON/OFF Delay Function Output SignalsRun Signal Option Terminal Function Name State Description CodeFrequency Arrival Signals FA2 Overload Advance Notice Signal FM terminal see Analog Output OperationOutput Deviation for PID Control Alarm Signal Or the relay outputsPower Run Mode AL0-AL1 AL0-AL2 Analog Input Disconnect Detect PID Second Stage Output Terminal FBV configuration table is on the following Transitions to OFF when the PID Feedback Network Detection Signal Integrated ModBus Watchdog time-out period with C077Logic Output Function Logical 0 result Network Detection Signal FieldBus Option Set P044=00.00 secLow Load Detection Signal C038, C039Analog Input Operation Other Analog Input-related topics AM output offset adjustment AM output gain adjustment Analog Output OperationPID Loop Operation GNDPID Loop Configuration Other PID-related topicsSimultaneous Connections Configuring the Inverter for Multiple MotorsInverter Configuration for Two Motor Types Manual torque boost frequency adjustment Inverter System Accessories USA Component Descriptions AC Reactors, Input SideAC Reactors, Output Side Example calculationRF Noise Filter Capacitive Zero-phase Reactor RF Noise FilterEMI Filter Dynamic Braking Usage Dynamic BrakingDC Link Choke Troubleshooting Maintenance Troubleshooting Safety MessagesGeneral Precautions and Notes Inspection ItemsTroubleshooting Tips Symptom/condition Probable Cause SolutionReduces output as needed Fault Detection and Clearing Error CodesError Name Causes Code Monitoring Trip Events, History, & ConditionsError Name Causes Trip History and Inverter Status Trip ConditionsRestoring Factory Default Settings Action Display Func./ParameterMaintenance and Inspection Monthly and Yearly Inspection ChartMegger test X200Spare parts Capacitor Life CurvesGeneral Inverter Electrical Measurements Pf1 =−13 Inverter Output Voltage Measurement Techniques Igbt Test Method Warranty Warranty TermsGlossary Bibliography This Appendix…Temperature GlossaryEMI Free-run Stop Insulated Gate Bipolar TransistorIGBT a semiconductorNEC PWM Squirrel Cage Bibliography TorqueModBus Network Communications Specifications Connecting the Inverter to ModBus SP SN Settings Func Name03…ModBus network input 03… ModBus network inputTransmission procedure Message Configuration QueryNetwork Protocol Reference Slave addressError check DataFunction code Header and trailer silent intervalMessage Configuration Response Response when an error occursTransmission time required Normal responseNo response occurs Explanation of function codes Read Coil Status 01hData Field NameFrequency Read Holding Register 03hX200 D081 Data Coil Status Write in Coil 05h10-11 Write in Holding Register 06h Loopback Test 08h Write in Coils 0Fh Write in Holding Registers 10h Exception Response Function CodeException Code Code DescriptionStore New Register Data Enter command Submitting an Enter CommandList of Coil Numbers Name Description ModBus Data ListingModBus Coil List …OFF ModBus Holding Registers ResOutput frequency Real-time display of output List of Holding Registers Func Description Network Data Code RegAcceleration 1 time Standard default acceleration Frequency source Five options select codes 4000 A024 Multi-speed 4 setting List of Holding Registers Func Name Description Code RegPID enable Enables PID function Acceleration 2 time Duration of 2nd segment OI-L input active Ending point offset for Selection of automatic Select inverter restart method Overload restriction Select the operation mode during Deceleration time Range is 0.01 to Restart mode after Selects how the inverter resumes 10D7h B133 DC bus AVR Two option codes See Input Terminal Configuration Communication Settings on See Output Logic and Timing on Motor capacity …0.20kW Drive Parameter Setting Tables Parameter Settings for Keypad Entry Group Parameters Default SettingMain Profile Parameters NameCode Standard FunctionsFunc Name Name =10 Appendix Func Name =10 Fine Tuning FunctionsGroup Parameters Group Parameters Default Setting Intelligent Terminal Functions Motor Constants Functions Expansion Card FunctionsCE-EMC CE-EMC Installation Guidelines Integrated EMC Filter Installation for X200 series example of Sfef models Hitachi EMC Recommendations Index Index−2 EMI A-3Index−3 LEDs 2-26,2-27,2-39,3-3 Line reactor A-5Non stop operation at power OFF 3-38 AC reactor Index−4Index−5 Safe stop 2-5Index−6