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Basic System Description

A motor control system will obviously include a motor and inverter, as well as a breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance. The figure and table below show a system with all the optional components you may need in your finished application.

From power supply

Breaker,

MCCB or

GFI

L1 L2 L3

+1

Inverter

+

GND

T1 T2 T3

Motor

Thermal switch

Name

Function

Breaker /

A molded-case circuit breaker (MCCB), ground fault

disconnect

interrupter (GFI), or a fused disconnect device. NOTE:

 

The installer must refer to the NEC and local codes to

 

ensure safety and compliance.

Input-side

This is useful in suppressing harmonics induced on the

AC Reactor

power supply lines and for improving the power factor.

 

WARNING: Some applications must use an input-side

 

AC Reactor to prevent inverter damage. See Warning on

 

next page.

Radio noise

Electrical noise interference may occur on nearby

filter

equipment such as a radio receiver. This magnetic choke

 

filter helps reduce radiated noise (can also be used on

 

output).

EMI filter (for

Reduces the conducted noise on the power supply wiring

CE applications,

between the inverter and the power distribution system.

see Appendix D)

Connect to the inverter primary (input) side.

 

EU version (with a suffix of -FEF have integrated EMC

 

Filter, which is category C1 for 200V class and C2 for

 

400V class.)

Radio noise

This capacitive filter reduces radiated noise from the

filter (use in

main power wires in the inverter input side.

non-CE

 

applications)

 

DC link choke

Suppress harmonics generated by the inverter.

 

However, it will not protect the input diode bridge

 

rectifier.

Radio noise

Electrical noise interference may occur on nearby

filter

equipment such as a radio receiver. This magnetic choke

 

filter helps reduce radiated noise (can also be used on

 

input).

Output-side

This reactor reduces the vibration in the motor caused

AC Reactor

by the inverter’s switching waveforms, by smoothing the

 

waveform to approximate commercial power quality. It

 

is also useful to reduce harmonics when wiring from the

 

inverter to the motor is more than 10m in length.

LCR filter

Sine wave shaping filter for output side.

Inverter Mounting and installation

NOTE: Note that some components are required for regulatory agency compliance (see Chapter 5 and Appendix D).

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Hitachi X200 Series instruction manual Basic System Description, Inverter