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Hitachi X200 Series instruction manual Integrated EMC Filter

Models: X200 Series

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4.Take measures to minimize interference that is frequently coupled in through installation cables.

•Separate interfering cables with 0.25m minimum from cables susceptible to interference. A particularly critical point is laying parallel cables over longer distances. If two cables intersect (one crosses over the other), the interference is smallest if they intersect at an angle of 90°. Cables susceptible to interference should therefore only intersect motor cables, intermediate circuit cables, or the wiring of a rheostat at right angles and never be laid parallel to them over longer distances.

5.Minimize the distance between an interference source and an interference sink (interference- threatened device), thereby decreasing the effect of the emitted interference on the interference sink.

•You should use only interference-free devices and maintain a minimum distance of 0.25 m from the adjustable frequency inverter.

6.Follow safety measures in the filter installation.

•If using external EMC filter, ensure that the ground terminal (PE) of the filter is properly connected to the ground terminal of the adjustable frequency inverter. An HF ground connection via metal contact between the housings of the filter and the adjustable frequency inverter, or solely via cable shield, is not permitted as a protective conductor connection. The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs.

To achieve a protective ground connection for the filter:

•Ground the filter with a conductor of at least 10 mm2 cross-sectional area.

•Connect a second grounding conductor, using a separate grounding terminal parallel to the protective conductor. (The cross section of each single protective conductor terminal must be sized for the required nominal load.)

Integrated EMC Filter

The X200 series inverters for European market (-SFE, and HFE models) have integrated filter complies to EN61800-3 as shown below.

200V class (-SFE models) – EN61800-3 category C1

400V class (-HFE models) – EN61800-3 category C2

Please refer to the next page for the installation.

Appendix D

Image 278

Hitachi X200 Series instruction manual Integrated EMC Filter

Contents

After read this manual Keep it handy for future reference Safety Messages Hazardous High VoltageGeneral Precautions Read These First Iii Index to Warnings and Cautions in This Manual Page Wiring Cautions for Electrical Practice Powerup Test Caution Messages ViiViii Page General Warnings and Cautions Inverter Xii RemoteXiii Xiv Terminal Tightening Torque and Wire SizeWire Connectors Circuit Breaker and Fuse Sizes Motor Overload ProtectionTable of Contents Xvii Revision History Table XviiiRevisions Xix Contact InformationGetting Started Main Features IntroductionOperator Interface Options Inverter Specification Label 040X200 Inverter Specifications Model-specific tables for 200V and 400V class invertersDerating Curve X200 Inverter Specifications, … 004HFEF 007HFEF 015HFEF 022HFEF 030HFEF 040HFEF General Specifications −10Signal Ratings −11Introduction to Variable-Frequency Drives What is an Inverter−12 Purpose of Motor Speed Control for IndustryTorque and Constant Volts/Hertz Operation Inverter Input and Three-phase Power−13 −14 Inverter Output to the MotorBraking −15Intelligent Functions and Parameters −16 Velocity ProfilesFrequently Asked Questions −17−18 −19 Inverter Mounting Installation This Chapter… Orientation to Inverter FeaturesUnpacking and Inspection Orientation to Inverter FeaturesMain Physical Features Front Housing Cover Logic Connector Introduction DIP Switch Introduction Power Wiring Access First, ensure no power Basic System Description InverterStep-by-Step Basic Installation Step ActivityChoosing a Mounting Location Ensure Adequate Ventilation Keep Debris Out of Inverter VentsCheck Inverter Dimensions X200-005SFEF,007SFEF, -007NFU X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU X200-004HFEF, -004HFU X200-007HFEF, -007HFU X200-015HFEF~040HFEF, -015HFU~040HFU This page is left intentionally blank… Prepare for Wiring Applicable Determining Wire and Fuse SizesSignal Lines Inverter Model−20 Terminal Dimensions and Torque SpecsWire the Inverter Input to a Supply −21 −22 −23 Wire the Inverter Output to MotorLogic Control Wiring −24 Powerup TestGoals for the Powerup Test Uncover the Inverter Vents−25 Pre-test and Operational PrecautionsPowering the Inverter −26 Using the Front Panel KeypadKey and Indicator Legend −27 Keys, Modes, and Parameters−28 Keypad Navigation Map−29 Selecting Functions and Editing Parameters−30 −31 −32 −33 Running the Motor −34Monitoring Parameters with the Display Powerup Test Observations and Summary −35Configuring 3 Drive Parameters Choosing a Programming Device Introduction of Inverter ProgrammingUsing the Keypad Devices Monitor Mode Programming Mode Control Algorithms Run Mode EditOperational Modes IN-TM Lhlhl Group Monitoring FunctionsStop OUT-TMTrip Event and History Monitoring Local Monitoring During Network Operation DEC Group Main Profile ParametersACC DIG-RUN FWD2F-COM Group Standard FunctionsCOM OPE-ModeA002 Run Command Setting Method Refer to page… Code Run Command SourceA001 Frequency Source Setting Method Refer to page… 2F-BASE Basic Parameter SettingsBase MAXAnalog Input Settings EX%S EXSEXE EX%EMulti-speed and Jog Frequency Setting FRSTorque Control Algorithms Manual Torque Boost The ConstantCtrl TRQ 2CTRL TRQDC Braking DB Settings Normal DC braking performance⎯ The DCDCB OFFDCB F DCB T2Lim H 0000.0Hz Frequency-related FunctionsLim H 0000.0Hz Lim L 0000.0HzJump F3 Jump F1Jump F2 Jump W1PID Control AVR AC AVR ModeAutomatic Voltage Regulation AVR Function 00230VECO Adj 0050.0% Energy Savings Mode / Optional Accel/DecelRUN Mode NOR 2DEC2 Second Acceleration and Deceleration Functions2ACC2 ACC CHGDEC CHfr 0000.0Hz ACC CHfr 0000.0Hz2ACCCHfr 0000.0Hz 2DECCHfr 0000.0HzDEC Line Accel/DecelACC Line Additional Analog Input Settings Calc Slct2 Calc Slct1POT Calc SmblST-PNT ADD DIR PlusPotentiometer Settings Group Fine Tuning Functions Automatic Restart ModeIPS Retry IPS Powr ALMIPS Trip OFF Cutoff2ETHM LVL Electronic Thermal Overload Alarm SettingTHM LVL THM Char CRTOverload Restriction Frequency Pull-in Restart−36 Software Lock ModeMode Input Lock−37 LockMD1Non Stop Operation at Power OFF −38−39 Miscellaneous Settings −40−41 TRP−42 FRSStop DEC −43RUN FRS ZST D001 −44Panel FAN-CTRL OFFOvladstop OFF B130, B131 Over-voltage LAD Stop Enable−45 Ladst LVLDC Bus AVR for deceleration Settings −46Miscellaneous Settings ~continuation~ −47Cr-DEC SUP Mode−48 RDY-FUNC OFFGroup Intelligent Terminal Functions Input Terminal Configuration−49 −50 Intelligent Input Terminal OverviewFunction Name Description −51Input Function Summary Table Option −52 Anlg−53 RDYFA1 Output Terminal Configuration−54 OUT-TM RY−55 Output Function Summary Table Option−56 Low Load Detection Parameters LOC Mode CRT−57 LOC LVLOutput Function Adjustment Parameters −58−59 Network Communications Settings −60ADJ Analog Signal Calibration Settings−61 OI-ADJDBG Slct −62Miscellaneous Functions UP/DWN NO-STRLogicOut1 −63Output Logic and Timing LogicOut2Hold −64Dlay Dlay RY−65 Group Motor Constants FunctionsOperations Monitoring This Chapter…Operations and Monitoring Operations and Monitoring Connecting to PLCs and Other Devices Example Wiring Diagram OptionalControl Logic Signal Specifications AL2 AL1 AL0Intelligent Inputs Input Function Summary Table Symbol Code Function NameIntelligent Terminal Listing Intelligent OutputsUsing Intelligent Input Terminals Sinking Inputs, Internal Supply Sinking Inputs, External Supply Valid for inputs C001~C005 Forward Run/Stop and Reverse Run/Stop CommandsTerminal Function Name State Description A002 =Valid for inputs Multi-Speed SelectFunction Name State Description −13 Jogging Command Option Terminal Function Name State DescriptionA053, A054 External Signal for DC BrakingOption Code Terminal Symbol Function Name State Description None Set Second Motor, Special SetOption Terminal Function Name State A092, A093, A094=00 Two Stage Acceleration and DecelerationOption Terminal Function Name B003, B088, C011 to C015 Free-run StopTerminal Function Name External Trip Unattended Start Protection Software Lock B031 excluded from lockAnalog Input Current/Voltage Select A001 =Reset Inverter Terminal Function Name State Description CodeThermistor Thermal Protection Valid for inputs C005 onlyThree-wire Interface Operation PID ON/OFF and PID Clear Remote Control Up and Down Functions Remote Control Data Clears the Up/Down frequency memory Force Operation from Digital Operator Add Frequency Enable A001, A145, A146Force Terminal Mode Inverter ReadySafe Stop Required settings Using Intelligent Output Terminals Sinking Outputs, Open CollectorRelay shown with inverter power ON, Run Signal OFF Output Signal ON/OFF Delay Function Output SignalsRun Signal Option Terminal Function Name State Description CodeFrequency Arrival Signals FA2 Overload Advance Notice Signal FM terminal see Analog Output OperationOutput Deviation for PID Control Alarm Signal Or the relay outputsPower Run Mode AL0-AL1 AL0-AL2 Analog Input Disconnect Detect PID Second Stage Output Terminal FBV configuration table is on the following Transitions to OFF when the PID Feedback Network Detection Signal Integrated ModBus Watchdog time-out period with C077Logic Output Function Logical 0 result Network Detection Signal FieldBus Option Set P044=00.00 secLow Load Detection Signal C038, C039Analog Input Operation Other Analog Input-related topics AM output offset adjustment AM output gain adjustment Analog Output OperationPID Loop Operation GNDPID Loop Configuration Other PID-related topicsSimultaneous Connections Configuring the Inverter for Multiple MotorsInverter Configuration for Two Motor Types Manual torque boost frequency adjustment Inverter System Accessories USA AC Reactors, Output Side Component DescriptionsAC Reactors, Input Side Example calculationRF Noise Filter Capacitive Zero-phase Reactor RF Noise FilterEMI Filter Dynamic Braking Usage Dynamic BrakingDC Link Choke Troubleshooting Maintenance General Precautions and Notes TroubleshootingSafety Messages Inspection ItemsTroubleshooting Tips Symptom/condition Probable Cause SolutionReduces output as needed Error Name Causes Code Fault Detection and ClearingError Codes Monitoring Trip Events, History, & ConditionsError Name Causes Trip History and Inverter Status Trip ConditionsRestoring Factory Default Settings Action Display Func./ParameterMaintenance and Inspection Monthly and Yearly Inspection ChartMegger test X200Spare parts Capacitor Life CurvesGeneral Inverter Electrical Measurements Pf1 =−13 Inverter Output Voltage Measurement Techniques Igbt Test Method Warranty Warranty TermsGlossary Bibliography This Appendix…Temperature GlossaryEMI Free-run Stop Insulated Gate Bipolar TransistorIGBT a semiconductorNEC PWM Squirrel Cage Bibliography TorqueModBus Network Communications Specifications Connecting the Inverter to ModBus SP SN 03…ModBus network input SettingsFunc Name 03… ModBus network inputNetwork Protocol Reference Transmission procedureMessage Configuration Query Slave addressFunction code Error checkData Header and trailer silent intervalTransmission time required Message Configuration ResponseResponse when an error occurs Normal responseNo response occurs Data Explanation of function codesRead Coil Status 01h Field NameFrequency Read Holding Register 03hX200 D081 Data Coil Status Write in Coil 05h10-11 Write in Holding Register 06h Loopback Test 08h Write in Coils 0Fh Write in Holding Registers 10h Exception Code Exception ResponseFunction Code Code DescriptionStore New Register Data Enter command Submitting an Enter CommandList of Coil Numbers Name Description ModBus Data ListingModBus Coil List …OFF ModBus Holding Registers ResOutput frequency Real-time display of output List of Holding Registers Func Description Network Data Code RegAcceleration 1 time Standard default acceleration Frequency source Five options select codes 4000 A024 Multi-speed 4 setting List of Holding Registers Func Name Description Code RegPID enable Enables PID function Acceleration 2 time Duration of 2nd segment OI-L input active Ending point offset for Selection of automatic Select inverter restart method Overload restriction Select the operation mode during Deceleration time Range is 0.01 to Restart mode after Selects how the inverter resumes 10D7h B133 DC bus AVR Two option codes See Input Terminal Configuration Communication Settings on See Output Logic and Timing on Motor capacity …0.20kW Drive Parameter Setting Tables Main Profile Parameters Parameter Settings for Keypad EntryGroup Parameters Default Setting NameCode Standard FunctionsFunc Name Name =10 Appendix Func Name =10 Fine Tuning FunctionsGroup Parameters Group Parameters Default Setting Intelligent Terminal Functions Motor Constants Functions Expansion Card FunctionsCE-EMC CE-EMC Installation Guidelines Integrated EMC Filter Installation for X200 series example of Sfef models Hitachi EMC Recommendations Index Index−2 EMI A-3Index−3 LEDs 2-26,2-27,2-39,3-3 Line reactor A-5Non stop operation at power OFF 3-38 AC reactor Index−4Index−5 Safe stop 2-5Index−6