Hobart Welding Products OM-944 196 639G, 175 manual For 115 Volt Wire Welding Package

Page 25

for 115 Volt Wire Welding Package

Recommended

Voltage

and

Wire Speed Settings for Thickness

of Metal

Being

Welded.

Number on Left

of Slash

is

Voltage Setting / Number on Right

of Slash

is Wire

Feed Setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22 gauge

18 gauge

 

16 gauge

 

1/8

inch

3/16

inch

 

(.8 mm)

(1.2

mm)

 

(1.6 mm)

 

(3.2

mm)

(4.8

mm)

 

 

 

 

 

 

 

 

 

 

 

−−−

1/10

 

 

 

1/20

 

3/30

4/40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

 

−−−

 

 

 

1/10

 

3/10

4/30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/10

1/20

 

 

2/30

 

4/65

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

2/10

 

 

3/30

 

4/50

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

2/10

 

 

2/15

 

4/40

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

3/10

 

 

4/10

 

4/20

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

2/30

 

 

3/40

 

4/50

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

2/15

 

 

3/10

 

4/30

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

−−−

 

−−−

 

 

 

−−−

 

4/90**

−−−

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire

Speed

listed

is a starting

value only − Wire Speed

setting

can be

 

 

fine−tuned

while welding.

Wire

Speed

also

depends on

other variables

 

 

such

as

stick

out,

travel

speed,

weld

angle,

cleanliness

of metal, etc.

 

 

 

 

 

 

 

 

 

keep torch as straight

as possible.

A ”push angle” for

the torch

is normally recommended.

 

 

CHANGING

POLARITY

DCEN

Electrode

Negative

For Flux

Core Wire

DCEP

Electrode

Positive

For Solid Wire

209 228

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OM-944 Page 21

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Contents Processes OM-944Description From Hobart to You Table of Contents Options and Accessories Warranty Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Consignes DE Sécurité − À Lire Avant Utilisation Identifie un message de sécurité particulierLES Particules Projetées peu- vent blesser les yeux LE Soudage peut causer un incen- die ou une explosionLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − SpecificationsVAC Model Output Duty Cycle And OverheatingDuty Cycle % Output AmperesLoad Amps Volt-Ampere CurvesInstalling Welding Gun Installing Work Clamp − InstallationChanging Polarity Process/Polarity TableInstalling Gas Supply Rating Label = GND/PE Do not move or operate unit where it could tipInstalling Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationWelding Guide Weld Parameter Chart For 115 VAC ModelFor 115 Volt Wire Welding Package Weld Parameter Chart For 230 VAC Model For 230 Volt Wire Welding Package Routine Maintenance − Maintenance &TROUBLESHOOTINGDisconnect power before maintaining Overload Protection Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableCircuit Diagram For 115 VAC Model − Electrical DiagramCircuit Diagram For 230 VAC Model Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Welding arc not stable Wire slipping in drive rolls Return To Table Of Contents Main Assembly − Parts ListDia Part H-10 Gun Options Optional Drive Rolls195 Page Support ServiceHobart Welding Products Contact your Distributor for
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