Hobart Welding Products 175 manual Duty Cycle And Overheating, Duty Cycle %, Output Amperes

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3-2. Duty Cycle And Overheating

A. 115 VAC Model

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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2

4

6

8 10

 

 

40

60

80 100

 

1

20

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

YExceeding duty cycle can damage unit or gun and void warranty.

Duty Cycle %

20% duty cycle at 90 amps

2 Minutes Welding

8 Minutes Resting

B. 230 VAC Model

200

Output Amperes

130

100

80

60

40

20

10

10

20

30

40

50

60

70

80

100

 

 

 

 

 

 

 

 

Duty Cycle %

30% duty cycle at 130 amps, 60 Hz

20% duty cycle at 130 amps, 50 Hz

3 Minutes Welding

7 Minutes Resting

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 − 196 617 / 196 618

OM-944 Page 10

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Contents Description OM-944Processes From Hobart to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Identifie un message de sécurité particulier − Consignes DE Sécurité − À Lire Avant UtilisationLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Faire Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques VAC Model − SpecificationsSpecifications Duty Cycle % Duty Cycle And OverheatingOutput Output AmperesVolt-Ampere Curves Load Amps− Installation Installing Welding Gun Installing Work ClampProcess/Polarity Table Changing PolarityInstalling Gas Supply Rating Label Do not move or operate unit where it could tip = GND/PEElectrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub TensionThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsWeld Parameter Chart For 115 VAC Model Welding GuideFor 115 Volt Wire Welding Package Weld Parameter Chart For 230 VAC Model For 230 Volt Wire Welding Package Disconnect power before maintaining − Maintenance &TROUBLESHOOTINGRoutine Maintenance Overload Protection Drive Motor ProtectionReplacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram For 115 VAC ModelCircuit Diagram For 230 VAC Model − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionApplication Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding arc not stable Wire slipping in drive rolls Return To Table Of Contents − Parts List Main AssemblyDia Part H-10 Gun 195 Optional Drive RollsOptions Page Service SupportContact your Distributor for Hobart Welding Products