Hobart Welding Products 120, 150 manual Threading Welding Wire, Remove gun nozzle and contact tip

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3-9. Threading Welding Wire

4

7

Tools Needed:

1

2

3

5

6

1Wire Spool

2Welding Wire

3Inlet Wire Guide

4Pressure Adjustment Knob

5Drive Roll

6Outlet Wire Guide

7Gun Conduit Cable

Lay gun cable out straight.

. Hold wire tightly to keep it

 

from unraveling.

 

 

 

4 in

 

 

(102 mm)

 

6 in

 

 

(150 mm)

 

Open pressure assembly.

Pull and hold wire; cut off end.

Push wire thru guides into gun;

 

 

continue to hold wire.

 

Tighten

 

INPUT

POWER

Close and tighten pressure

Remove gun nozzle and contact tip.

Turn power on.

assembly, and let go of wire.

 

 

Press gun trigger until wire comes out of gun.

Reinstall contact tip and nozzle.

WOOD

Feed wire to check drive roll pressure. Tighten knob enough to prevent slipping.

Cut off wire. Close and latch door.

Ref. ST-802 081 / Ref. ST-205 837

OM-210 088 Page 17

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Contents OM-210 088D ProcessesDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Specifications SpecificationsVAC Model 30%dutycycle at 90 amps Minutes Welding Duty Cycle And OverheatingOverheating Reduce Duty Cycle MinutesVolt-Ampere Curves Installing Welding Gun InstallationChanging Polarity Process/Polarity TableFlow Adjust Installing Gas Supply 460 mm Do not move or operate unit Where it could tip 18 in 457 mm of space for airflowL2 L1 230 VAC Installing Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelStandard Wire Spool 8 Lb Wire Spool 4 Adjusting Hub TensionThreading Welding Wire Cut off wire. Close and latch doorRemove gun nozzle and contact tip Power Switch Voltage SwitchOperation ControlsWeld Parameters For 120 VAC Model Weld Parameters For 230 VAC Model Routine Maintenance Maintenance &TROUBLESHOOTINGDisconnect power before maintaining Overload ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Piecemaker 14-A Gun Liner Disconnect gun from unitTo Reassemble Gun Troubleshooting Table Secure power cord plug in receptacle see SectionTrouble Remedy OM-210 088 OM-187 926 Electrical DiagramCircuit Diagram For 120 VAC CSA Model Circuit Diagram For 230 VAC Model MIG Welding Gmaw Guidelines Regulator Flowmeter Wire Feeder Power Source Shielding GasTypical MIG Process Connections Gun Workpiece Work ClampWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Push PerpendicularDrag Conditions That Affect Weld Bead ShapeShort Normal Long ShortNormalLongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Porosity Troubleshooting Excessive SpatterTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Burn-Through Troubleshooting Waviness Of Bead Troubleshooting DistortionWeld bead Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet Main Assembly Parts ListDia Part Mkgs Description Quantity Gun And Cable Assembly, Piecemaker 14-A 379 177 177282A-8 177282A-6 024 H 379 177282A-7379 177 177282A-9 379 177 177282A-10 024 H 177282A-11Options Optional Drive Rolls202 For One Small Gas CylinderSupport ServiceContact your Distributor for Hobart Welding ProductsCall