Hobart Welding Products 120, 150 manual Dia Part Mkgs Description Quantity

Page 43

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 8-1. Main Assembly

 

 

 

 

 

 

 

. . .

1

. . . . . . . .

. +203 563-1 . . .

PANEL, top (gray)

. . . 1

. . .

1

. . . . . . .

+203 563-BA . . .

PANEL, top (Mac red)

. . . 1

. . .

2

. . . . . . . .

. . . . 204 036 . . .

LABEL, warning

. . . 1

. . .

3

. . . . . . . .

. . . . 205 388 . . .

PANEL, interior

. . . 1

. . .

4

. . . . . . . .

. . . . 605 227 . . .

NUT, gas valve

. . . 1

. . .

5

. . . . . . . .

. . . . 128 751 . . .

VALVE, solenoid (230V AC model)

. . . 1

. . .

5

. . . . . . . .

. . . . 116 996 . . .

VALVE, solenoid (120V AC model)

. . . 1

. . .

6

. . . . . . . .

. . 040 534H . . .

TUBE, Tygon gas line

. . 18”

. . .

7

. . . . . . . .

. . . . . . . . . . . . . . .

NUT, 1/4-20 hex KEPS

. . . 1

. . .

8

. . . . . . . .

. . 204 731-1 . . .

RELAY, STDT 30A

. . . 1

. . .

9

. . . . . . . .

. . 203 627-1 . . .

CIRCUIT BREAKER, motor control

. . . 1

. . .

. . . . . . . . .

. . . . . . . .

. . . . 210 109 . . .

CIRCUIT BREAKER (120 VAC CSA mode, not shownl)

. . . 1

. . . 10

. . . . . . . .

. . 405 576-1 . . .

BUSHING, terminal gun switch

. . . 1

. . . 11

. . . . . . . .

. . . . 409 870 . . .

WASHER, insulator output

. . . 2

. . . 12

. . . . . . . .

. . . . 409 869 . . .

BUSHING, insulator output

. . . 2

. . . 13

. . . . . . . .

. . 402 037-6 . . .

GROMMET, rubber 1/2

. . . 1

. . . 14

. . . . . . . .

. . 409 615-2 . . .

SPRING, hub brake

. . . 1

. . . 15

. . . . . . . .

. . . . 203 556 . . .

SHAFT, hub spool

. . . 1

. . . 16

. . . . . . . .

. . . . 203 476 . . .

HUB, spool

. . . 1

. . . 17

. . . . . . . .

. . 407 611-2 . . .

WASHER, nylon shaft 1/4

. . . 1

. . . 18

. . . . . . . .

. . . . 203 666 . . .

WASHER, non-rotating

. . . 1

. . . 19

. . . . . . . .

. . . . 203 544 . . .

NUT, hub spool

. . . 1

. . . 20

. . . . . . . .

. W-11294-1 . . .

NUT, wing 1/4

. . . 1

. . . 21

. . . . . . . .

. . . . 203 555 . . .

WASHER, brake

. . . 1

. . . 22

. . . . . . . .

. . 409 953-1 . . .

BLADE, fan

. . . 1

. . . 23

. . . . . . . .

. . . . 180 791 . . .

DIODE, rect heat sink assy (230 VAC model)

. . . 1

. . . 23

. . . . . . . .

. . . . 119 264 . . .

DIODE, rect heat sink assy (120 VAC model)

. . . 1

. . . 24

. . . . . . . .

. . . . 184 735 . . .

GUIDE, wire output

. . . 1

. . . 25

. . . . . . . .

. . . . 205 419 . . .

TRANSFORMER, power assembly (230 VAC model)

. . . 1

. . . 25

. . . . . . . .

. . . . 210 000 . . .

TRANSFORMER, power assembly (120 VAC model)

. . . 1

. . . 26

. . . . . . . .

. . 205 398A . . .

BRACKET, mtg fan motor and heat sink

. . . 1

. . . 27

. . . . . . . .

. . . . 210 124 . . .

MOTOR, fan (230 VAC model)

. . . 1

. . . 27

. . . . . . . .

. . . . 210 123 . . .

MOTOR, fan (120 VAC model)

. . . 1

. . . 28

. . . . . . . .

. . 203 431-1 . . .

HANDLE, lifting

. . . 1

. . . 29

. . . . . . . .

. . 203 601-1 . . .

SPRING, handle mount

. . . 2

. . . 30

. . . . . . . .

. . 204 521-1 . . .

PANEL, side (gray)

. . . 1

. . . 30

. . . . . . . .

204 521-BA . . .

PANEL, side (Mac red)

. . . 1

. . . 31

. . . . . . . .

. . . . 204 506 . . .

REACTOR, assembly (230 VAC model)

. . . 1

. . . 31

. . . . . . . .

. . 200 561-1 . . .

REACTOR, assembly (120 VAC model)

. . . 1

. . . 32

. . . . . . . .

. . . . 203 429 . . .

ENCLOSURE, end cap handle

. . . 2

. . . 33

. . . . . . . .

. . . +205 444 . . .

PANEL, plastic end cap (front)

. . . 1

. . . 34

. . . . . . . .

. . 402 037-4 . . .

GROMMET, rubber 3/8

. . . 1

. . 34A

. . . . . . . .

. . . . 204 413 . . .

INSULATOR, gun connector

. . . 1

. . . 35

. . . . . . . .

. . . . . . . . . . . . . . .

LABEL, front end cap (call Customer Service with model)

. . . 1

. . . 36

. . . . . . . .

. . . . 193 237 . . .

KNOB, pointer (WFS)

. . . 1

. . . 37

. . . . . . . .

. . 205 389A . . .

PANEL, tray

. . . 1

. . . 38

. . . . . . . .

. . 203 846-1 . . .

FITTING, barbed

. . . 1

. . . 39

. . . . . . . .

. . . . 203 558 . . .

CONNECTOR, gun

. . . 1

. . . 40

. . . . . . . .

. . 406 732-1 . . .

SCREW, thumb 1/4-20 rd pt

. . . 1

. . . 41

. . . . . . . .

. . 407 230-1 . . .

ROLL, feed (.024/.030 – .035)

. . . 1

. . .

. . . . . . . . .

. . . . . . . .

. . 407 230-4 . . .

ROLL, feed (.024 – .045)

. . Ref

. . . 42

. . . . . . . .

. . . . 203 081 . . .

SCREW, feed roll

. . . 1

. . . 43

. . . . . . . .

. . . . 203 025 . . .

GUIDE, wire input

. . . 1

. . . 44

. . . . . . . .

. . 409 473A . . .

HEAD, feed

. . . 1

. . . 45

. . . . . . . .

. . . . 210 010 . . .

MOTOR, wire feed

. . . 1

. . . 46

. . . . . . . .

. . . . 203 390 . . .

. KEY, woodruff

. . . 1

. . . 47

. . . . . . . .

. . 205 244-1 . . .

CONNECTOR, strain relief

. . . 1

. . . 48

. . . . . . . .

. . . . 203 407 . . .

PANEL, end cap rear plastic

. . . 1

. . . 49

. . . . . . . .

. . . . 108 358 . . .

CONTACTOR, input (230 VAC model)

. . . 1

OM-210 088 Page 39

Page 42 Page 44
Image 43
Page 42 Page 44
Contents Processes OM-210 088DDescription From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications SpecificationsVAC Model Reduce Duty Cycle Minutes Duty Cycle And Overheating30%dutycycle at 90 amps Minutes Welding OverheatingVolt-Ampere Curves Process/Polarity Table InstallationInstalling Welding Gun Changing PolarityFlow Adjust Installing Gas Supply460 mm 18 in 457 mm of space for airflow Do not move or operate unit Where it could tipL2 L1 230 VAC Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Standard Wire Spool 8 Lb Wire Spool 4Cut off wire. Close and latch door Threading Welding WireRemove gun nozzle and contact tip Controls Voltage SwitchPower Switch OperationWeld Parameters For 120 VAC Model Weld Parameters For 230 VAC Model Overload Protection Maintenance &TROUBLESHOOTINGRoutine Maintenance Disconnect power before maintainingTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Piecemaker 14-A Gun LinerTo Reassemble Gun Secure power cord plug in receptacle see Section Troubleshooting TableTrouble Remedy OM-210 088 OM-187 926 Electrical DiagramCircuit Diagram For 120 VAC CSA Model Circuit Diagram For 230 VAC Model Gun Workpiece Work Clamp Regulator Flowmeter Wire Feeder Power Source Shielding GasMIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun ShortNormalLong Conditions That Affect Weld Bead ShapePush PerpendicularDrag Short Normal LongGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting Excessive SpatterTroubleshooting Porosity Troubleshooting Excessive PenetrationTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Burn-Through Troubleshooting Distortion Troubleshooting Waviness Of BeadWeld bead Application Common MIG Shielding GasesFlat & Horizontal1 Fillet Main Assembly Parts ListDia Part Mkgs Description Quantity Gun And Cable Assembly, Piecemaker 14-A 379 177 177282A-10 024 H 177282A-11 177282A-6 024 H 379 177282A-7379 177 177282A-8 379 177 177282A-9For One Small Gas Cylinder Optional Drive RollsOptions 202Support ServiceHobart Welding Products Contact your Distributor forCall

120, 150 specifications

Hobart Welding Products has long been recognized for delivering high-quality welding solutions, and the Hobart 150,120 welder is no exception. This versatile, compact welder is designed to meet the needs of both hobbyists and professionals alike, making it a popular choice among welders in various industries.

One of the main features of the Hobart 150,120 is its dual voltage capability. It operates on both 120V and 240V power sources, providing users the flexibility to work in a variety of environments, whether at home or in a professional shop setting. This feature makes it particularly appealing for welding enthusiasts who may not always have access to higher voltage outlets.

The welder is equipped with a robust 30-140 amp output range, allowing users to tackle a wide range of welding tasks. This output capability supports a variety of materials, including mild steel, stainless steel, and aluminum, with thicknesses up to 1/4 inch. Whether you're working on auto repair, fabrication projects, or DIY tasks around the house, the Hobart 150,120 is well-suited for the job.

Another significant advantage of the Hobart 150,120 is its user-friendly design. The welder features an easy-to-read control panel that allows users to adjust the settings conveniently. The intuitive parameters ensure that both beginners and experienced welders can quickly achieve optimal results. Additionally, it incorporates a built-in thermal overload protection feature to prevent overheating, enhancing safety during operation.

In terms of technology, the Hobart 150,120 utilizes a MIG welding process that simplifies the welding experience. This process feeds a continuously welding wire through the welding gun, reducing the need for frequent reloading and ensuring a smooth, consistent weld. The inclusion of a gas solenoid also enables users to switch between gas-shielded and flux-cored wire, providing versatility for different applications.

Lastly, the compact design of the Hobart 150,120 makes it portable and easy to store, which is particularly advantageous for users with limited workspace. With its combination of robust features, advanced technologies, and user-friendly operation, the Hobart 150,120 welder stands out as an excellent choice for anyone looking to achieve high-quality welds with efficiency and ease. It firmly establishes Hobart Welding Products as a leader in the welding market.
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