Hobart Welding Products 150, 120 manual Weld Parameters For 230 VAC Model

Page 24

4-3. Weld Parameters For 230 VAC Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Guide

Settings are approximate. Adjust as required.

 

 

 

 

205424A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THICKNESS

 

WIRE

 

 

 

GAS FLOW

 

 

WELDING

WIRE

WIRE

 

 

 

 

 

 

(Inches/

 

 

GAS

 

 

STICKOUT

 

 

 

 

TO WELD:

 

Gauge)

 

TYPE\SIZE

 

 

 

(Cubic Ft/Hr)

POLARITY

VOLTAGE

SPEED

(Inches)

 

 

 

 

Auto Body

 

.022”

 

HB–28 (.024)

CO2 or C25

20

DCEP

 

1

4.5–5.5

1/4

 

 

 

 

 

 

24 GA.

 

 

 

 

 

 

 

Lawnmower Handles,

 

3/64”

 

HB–28 (.024)

CO2 or C25

20

DCEP

 

2

4–5.5

1/4

 

 

 

 

 

Wagons, Tricycles, Duct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HB–28 (.030)

CO2 or C25

20

DCEP

 

2

4.5–5.5

5/16

 

 

 

 

 

Work, Auto Door Brackets,

 

18 GA.

 

 

 

 

 

 

 

Tailpipes, Bicycles

 

 

 

Fabshield 21B (.035)

 

 

 

 

 

 

DCEN

 

1

4–5

1/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wheelbarrows, Lawnmower

 

 

 

HB–28 (.024)

CO2 or C25

20

DCEP

 

2

4–5.5

5/16

 

 

 

 

 

 

 

 

HB–28 (.030)

CO2 or C25

20

DCEP

 

2

4.5–5.5

5/16

 

 

 

 

 

Decks, Basketball Posts,

 

1/16”

 

 

 

 

 

 

 

Galvanized Roofing, Trailer

 

 

HB–28 (.035)

CO2 or C25

20

DCEP

 

2

3–4

5/16

 

 

 

 

 

 

16 GA.

 

 

 

 

 

 

 

Sides, Garage Door Tracks,

 

 

 

Fabshield 21B (.035)

 

 

 

 

 

 

DCEN

 

1

4–5

1/2

 

 

 

 

 

Tailpipes, Motorcycles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fabshield 21B (.045)

 

 

 

 

 

 

DCEN

 

1

5–5.5

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fencing, Lawnmower Decks,

 

 

HB–28 (.024)

CO2 or C25

20

DCEP

 

3

6–7

5/16

 

 

 

 

 

 

 

HB–28 (.030)

CO2 or C25

20

DCEP

 

3

4.5–5.5

3/8

 

 

 

 

 

Trailers, Trailer Frames,

 

1/8”

 

 

 

 

 

 

 

Wheelbarrows, Garage Door

 

HB–28 (.035)

CO2 or C25

20

DCEP

 

3

4–5

3/8

 

 

 

 

 

11 GA.

 

 

 

 

 

 

 

Brackets, Grain Wagons,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fabshield 21B (.035)

 

 

 

 

 

 

DCEN

 

2

5–6

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bailers, Combines, Bumpers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fabshield 21B (.045)

 

 

 

 

 

 

DCEN

 

2

4–5

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/16

 

HB–28 (.024)

CO2 or C25

20

DCEP

 

4

7–8

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trailer Hitches, Door Hinge

 

 

HB–28 (.030)

CO2 or C25

20

DCEP

 

4

6–7

1/2

 

 

 

 

 

 

.187”

 

 

 

 

 

 

 

Brackets, Axles, ”A” Frames,

TO

 

HB–28 (.035)

CO2 or C25

20

DCEP

 

4

4–5

1/2

 

 

 

 

 

Farm Equipment Frames,

 

1/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fabshield 21B (.035)

 

 

 

 

 

 

DCEN

 

3or4

5

1/2

 

 

 

 

 

Basketball Rims and Brackets

 

 

 

 

 

 

 

 

 

 

 

 

 

.250”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fabshield 21B (.045)

 

 

 

 

 

 

DCEN

 

3or4

4–5

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stainless Steel Fryers,

 

1/16”

 

Solid

TRI–MIX

20

DCEP

 

2

4.5–5.5

3/8

 

 

 

 

 

 

16 GA.

 

 

 

 

 

 

 

Counter Tops, Kitchen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Equipment

 

 

Stainless

TRI–MIX

20

DCEP

 

3

6–7

3/8

 

 

 

 

 

 

11 GA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/16”to1/4”

 

(.030)

TRI–MIX

20

DCEP

 

4

6–7

3/8

 

 

 

 

 

 

 

.187to.250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/16”

 

5356 (.035)

ARGON

20

DCEP

 

1

9

1/2

 

 

 

 

 

 

 

16 GA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/32”

 

5356 (.035)

ARGON

20

DCEP

 

2

9

1/2

 

 

 

 

 

Aluminum

 

14 GA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8”

 

5356 (.035)

ARGON

20

DCEP

 

3

9–10

1/2

 

 

 

 

 

 

 

11 GA.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4”

 

5356 (.035)

ARGON

20

DCEP

 

4

10

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO2 = Carbon Dioxide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C25 = Argon + 25% Carbon Dioxide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRI–MIX= 90% HELIUM + 7–1/2% ARGON + 2–1/2% CARBON DIOXIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

205 424-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-210 088 Page 20

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Contents OM-210 088D ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Specifications SpecificationsVAC Model Duty Cycle And Overheating 30%dutycycle at 90 amps Minutes WeldingOverheating Reduce Duty Cycle MinutesVolt-Ampere Curves Installation Installing Welding GunChanging Polarity Process/Polarity TableInstalling Gas Supply Flow Adjust460 mm Do not move or operate unit Where it could tip 18 in 457 mm of space for airflowL2 L1 230 VAC Electrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub TensionStandard Wire Spool 8 Lb Wire Spool 4 Adjusting Hub Tension Threading Welding Wire Cut off wire. Close and latch door Remove gun nozzle and contact tip Voltage Switch Power SwitchOperation ControlsWeld Parameters For 120 VAC Model Weld Parameters For 230 VAC Model Maintenance &TROUBLESHOOTING Routine MaintenanceDisconnect power before maintaining Overload ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Piecemaker 14-A Gun Liner Disconnect gun from unitTo Reassemble Gun Troubleshooting Table Secure power cord plug in receptacle see SectionTrouble Remedy OM-210 088 Electrical Diagram OM-187 926Circuit Diagram For 120 VAC CSA Model Circuit Diagram For 230 VAC Model Regulator Flowmeter Wire Feeder Power Source Shielding Gas MIG Welding Gmaw GuidelinesTypical MIG Process Connections Gun Workpiece Work ClampTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Push PerpendicularDragShort Normal Long ShortNormalLongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Excessive Spatter Troubleshooting PorosityTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Burn-Through Troubleshooting Waviness Of Bead Troubleshooting DistortionWeld bead Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet Parts List Main AssemblyDia Part Mkgs Description Quantity Gun And Cable Assembly, Piecemaker 14-A 177282A-6 024 H 379 177282A-7 379 177 177282A-8379 177 177282A-9 379 177 177282A-10 024 H 177282A-11Optional Drive Rolls Options202 For One Small Gas CylinderService SupportContact your Distributor for Hobart Welding ProductsCall