Hobart Welding Products
150, 120
manual
Parts List, Main Assembly
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Threading Welding Wire
Flow Adjust
Safety
Page 42
SECTION 8 – PARTS LIST
.
Hardware is common and not available unless listed.
ST-802
066
Figure
8-1.
Main Assembly
OM-210
088 Page 38
Page 41
Page 43
Image 42
Page 41
Page 43
Contents
OM-210 088D
Processes
Description
From Hobart to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Marks a special safety message
Electric Shock can kill
Flying Metal can injure eyes
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Buildup of GAS can injure or kill
Principal Safety Standards
EMF Information
About Pacemakers
UN Choc É Lectrique peut tuer
Signification des symboles
Consignes DE Securite Lire Avant Utilisation
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
LE Soudage peut provoquer un incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
’EMPLOI Excessif peut
Risque D’INCENDIE OU
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sé curité
Information sur les champs é lectromagné tiques
Consignes relatives aux stimulateurs cardiaques
Specifications
Specifications
VAC Model
Overheating
Duty Cycle And Overheating
30%dutycycle at 90 amps Minutes Welding
Reduce Duty Cycle Minutes
Volt-Ampere Curves
Changing Polarity
Installation
Installing Welding Gun
Process/Polarity Table
Installing Gas Supply
Flow Adjust
460 mm
Do not move or operate unit Where it could tip
18 in 457 mm of space for airflow
L2 L1 230 VAC
Standard Wire Spool 8 Lb Wire Spool 4
Electrical Service Guide For 230 VAC Model
Installing Wire Spool And Adjusting Hub Tension
Adjusting Hub Tension
Threading Welding Wire
Cut off wire. Close and latch door
Remove gun nozzle and contact tip
Operation
Voltage Switch
Power Switch
Controls
Weld Parameters For 120 VAC Model
Weld Parameters For 230 VAC Model
Disconnect power before maintaining
Maintenance &TROUBLESHOOTING
Routine Maintenance
Overload Protection
Changing Drive Roll Or Wire Inlet Guide
Turn Off power before replacing contact tip
Replacing Gun Contact Tip
Cleaning Or Replacing Piecemaker 14-A Gun Liner
Disconnect gun from unit
To Reassemble Gun
Troubleshooting Table
Secure power cord plug in receptacle see Section
Trouble Remedy
OM-210 088
Electrical Diagram
OM-187 926
Circuit Diagram For 120 VAC CSA Model
Circuit Diagram For 230 VAC Model
Typical MIG Process Connections
Regulator Flowmeter Wire Feeder Power Source Shielding Gas
MIG Welding Gmaw Guidelines
Gun Workpiece Work Clamp
Select Wire Size
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Voltage
Holding And Positioning Welding Gun
Short Normal Long
Conditions That Affect Weld Bead Shape
Push PerpendicularDrag
ShortNormalLong
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting Excessive Penetration
Troubleshooting Excessive Spatter
Troubleshooting Porosity
Possible Causes Corrective Actions
Troubleshooting Lack Of Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Troubleshooting Distortion
Weld bead
Common MIG Shielding Gases
Application
Flat & Horizontal1 Fillet
Parts List
Main Assembly
Dia Part Mkgs Description Quantity
Gun And Cable Assembly, Piecemaker 14-A
379 177 177282A-9
177282A-6 024 H 379 177282A-7
379 177 177282A-8
379 177 177282A-10 024 H 177282A-11
202
Optional Drive Rolls
Options
For One Small Gas Cylinder
Service
Support
Contact your Distributor for
Hobart Welding Products
Call
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