Carrier 50CR Safety Considerations, Electrical Shock Hazard, Equipment Damage Hazard

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50CR

SAFETY CONSIDERATIONS

Installation and servicing of this equipment can be hazardous due to mechanical and electrical components. Only trained and qualified personnel should install, repair, or service this equipment.

Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on this equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply.

Follow all safety codes. Installation must be in compliance with local and national building codes. Wear safety glasses, protective clothing, and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit.

Recognize safety information. This is the safety-alert symbol ! When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system, always turn off main power to system. There may be more than one disconnect switch. Turn off accessory heater power switch if applicable.

!CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in unit component damage.

Puron (R-410A) systems operate at higher pressures than standard R-22 systems. DO NOT use R-22 service equipment or components on Puron (R-410A) equipment. Ensure service equipment is rated for Puron (R-410A).

INTRODUCTION

The 50CR heat pump is fully self-contained and designed for outdoor installation. Standard units are shipped in a horizontal-discharge configuration for installation on a ground-level slab. Standard units can be converted to downflow (vertical) discharge configurations for rooftop applications.

RECEIVING AND INSTALLATION Step 1—Check Equipment

IDENTIFY UNIT

The unit model number and serial number are printed on the unit informative plate. Check this information against shipping papers.

INSPECT SHIPMENT

Inspect for shipping damage while unit is still on shipping pallet. If unit appears to be damaged or is torn loose from its anchorage, have it examined by transportation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not responsible for any damage incurred in transit. Check all items against shipping list. Immediately notify the nearest Carrier Air Conditioning office if any item is missing. To prevent loss or damage, leave all parts in original packages until installation.

Step 2—Provide Unit Support

For hurricane tie downs, contact distributor for details and PE Certificate (Professional Engineering) if required.

ROOF CURB

Install accessory roof curb in accordance with instructions shipped with curb (See Fig. 2). Install insulation, cant strips, roofing, and flashing. Ductwork must be attached to curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a water tight seal. Install gasketing material supplied with the roof curb. Improperly applied gasketing also can result in air leaks and poor unit performance.

Curb should be level to within 1/4 in. (See Fig. 3). This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required.

SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of 4 in. thick with 2 in. above grade. The slab should extend approximately 2 in. beyond the casing on all 4 sides of the unit (See Fig. 4). Do not secure the unit to the slab except when required by local codes.

GROUND MOUNT

The unit may be installed either on a slab or placed directly on the ground if local codes permit. Place the unit on level ground prepared with gravel for condensate discharge.

Step 3—Provide Clearances

The required minimum service clearances are shown in Fig.6 and 7. Adequate ventilation and outdoor air must be provided. The outdoor fan draws air through the outdoor coil and discharges it through the top fan grille. Be sure that the fan discharge does not recirculate to the outdoor coil. Do not locate the unit in either a corner or under an overhead obstruction. The minimum clearance under a partial overhang (such as a normal house overhang) is 48 in. above the unit top. The maximum horizontal extension of a partial overhang must not exceed 48 in.

IMPORTANT: Do not restrict outdoor airflow. An air restriction at either the outdoor-air inlet or the fan discharge may be detrimental to compressor life.

Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the unit on carpeting or other combustible materials. Slab-mounted units should be at least 4 in. above the highest expected water and runoff levels. Do not use unit if it has been under water.

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Contents Installation Instructions Table of ContentsEquipment Damage Hazard Safety ConsiderationsElectrical Shock Hazard IntroductionRoof Curb for Small Cabinet Roof Curb for Large Cabinet Unit Leveling Tolerances 50CR024-036 Unit Dimensions 50CR042-060 Unit Dimensions Unit Falling Hazard Rig and Place UnitInspection Property Damage HazardRigging Bracket Under Unit Rain Lip Provide for Condensate Disposal Select and Install DuctworkElectrical Operation Hazard Typical Installation Physical Data Unit 50CRRouting Control Power Wires Routing Power Leads Into UnitConnecting Ground Lead to Ground Screw HIGH-VOLTAGE ConnectionsElectrical Data-50CR Electrical Data Legend Wiring Schematics-50CR Single Phase Wiring Schematics-50CR Three Phase Accessory Installation Line Power ConnectionsUnit Start-Up PRE-START-UP FIRE, EXPLOSION, Electrical Shock HazardSTART-UP Status Code 44, Motor Communication Fault Status Code 45, Control Board Test FaultStatus Code 37, Heater Output Sensed on When not Energized Verify Motor Winding SectionStatus Code 16, System Communication Fault Status Code 36, Heater Output not Sensed When EnergizedStatus Code 41, Blower Motor Fault Status Code 25, Invalid Motor / Model SelectionCheck for Refrigerant Leaks Start-Up AdjustmentsSequence of Operation Typical Heat Pump Operation, Cooling Mode Defrost Control Electric Heat Pressure Drop Table Small Cabinet Unit Operation Hazard MaintenancePersonal Injury and Unit Damage Hazard Outdoor Coil, Indoor Coil, and Condensate Drain Pan Air FilterIndoor Blower and Motor Outdoor FanMetering Devices-TXV & Accurater Piston Pressure SwitchesIndoor Airflow Personal INJURY, Unit Operation Hazard High-Pressure SwitchEXPLOSION, FIRE, Electrical Shock Hazard START-UP Checklist LOSS-OF-CHARGE SwitchTroubleshooting System InformationObserve all warnings, cautions, and bold text Troubleshooting Chart Troubleshooting Chart Cont’d Head pressure too lowSTART-UP Checklist