Carrier 50CR installation instructions Air Filter, Indoor Blower and Motor, Outdoor Fan

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The minimum maintenance requirements for this equipment are as follows:

1.Inspect air filter(s) each month. Clean or replace when necessary.

2.Inspect indoor coil, drain pan, and condensate drain each cooling season for cleanliness. Clean when necessary.

3.Inspect blower motor and wheel for cleanliness each cooling season. Clean when necessary.

4.Check electrical connections for tightness and controls for proper operation each cooling season. Service when necessary.

Step 1—Air Filter

IMPORTANT: Never operate the unit without a suitable air filter in the return-air duct system. Always replace the filter with the same dimensional size and type as originally installed. See Table 1 for recommended filter sizes.

Inspect air filter(s) at least once each month and replace (throwaway-type) or clean (cleanable-type) at least twice during each cooling season and twice during the heating season, or whenever the filter becomes clogged with dust and lint.

Step 2—Indoor Blower and Motor

NOTE: All motors are pre-lubricated. Do not attempt to lubricate these motors.

For longer life, operating economy, and continuing efficiency, clean accumulated dirt and grease from the blower wheel and motor annually.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect and tag electrical power to the unit before cleaning and lubricating the blower motor and wheel.

Step 3—Outdoor Coil, Indoor Coil, and Condensate Drain Pan

Inspect the condenser coil, evaporator coil, and condensate drain pan at least once each year.

The coils are easily cleaned when dry; therefore, inspect and clean the coils either before or after each cooling season. Remove all obstructions, including weeds and shrubs, that interfere with the airflow through the condenser coil. Straighten bent fins with a fin comb. If coated with dirt or lint, clean the coils with a vacuum cleaner, using the soft brush attachment. Be careful not to bend the fins. If coated with oil or grease, clean the coils with a mild detergent and water solution. Rinse coils with clear water, using a garden hose. Be careful not to splash water on motors, insulation, wiring, or air filter(s). For best results, spray condenser coil fins from inside to outside the unit. On units with an outer and inner condenser coil, be sure to clean between the coils. Be sure to flush all dirt and debris from the unit base.

Inspect the drain pan and condensate drain line when inspecting the coils. Clean the drain pan and condensate drain by removing all foreign matter from the pan. Flush the pan and drain trough with clear water. Do not splash water on the insulation, motor, wiring, or air filter(s). If the drain trough is restricted, clear it with a “plumbers snake” or similar probe device.

Step 4—Outdoor Fan

!CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in damage to unit components.

Keep the condenser fan free from all obstructions to ensure proper cooling operation. Never place articles on top of the unit.

1.

Remove 6 screws holding outdoor grille and motor to top

 

 

cover.

 

2.

Turn motor/grille assembly upside down on top cover to

 

 

expose fan blade.

 

3.

Inspect the fan blades for cracks or bends.

50CR

4.

If fan needs to be removed, loosen setscrew and slide fan off

 

motor shaft.

5.

When replacing fan blade, position blade so that the hub is

 

 

1/8 in. away from the motor end (1/8 in. of motor shaft will

 

 

be visible) (See Fig. 24).

 

6.

Ensure that set screw engages the flat area on the motor shaft

 

 

when tightening.

 

7.

Replace grille.

 

 

Infinity Top

 

 

A06035

 

 

 

UNIT SIZE

 

“A” DIMENSION

 

Infinity

 

 

 

 

 

024

 

25

 

 

 

030

 

25

 

 

 

036

 

24

 

 

 

042

 

24

 

 

 

048

 

24

 

 

 

060

 

19

 

 

 

Fig. 24 - Fan Blade Clearance

Step 5—Electrical Controls and Wiring

Inspect and check the electrical controls and wiring annually. Be sure to turn off the electrical power to the unit.

Remove access panel to locate all the electrical controls and wiring. Check all electrical connections for tightness. Tighten all screw connections. If any smoky or burned connections are noticed, disassemble the connection, clean all the parts, re-strip the wire end and reassemble the connection properly and securely.

After inspecting the electrical controls and wiring, replace all the panels. Start the unit, and observe at least one complete cooling cycle to ensure proper operation. If discrepancies are observed in operating cycle, or if a suspected malfunction has occurred, check each electrical component with the proper electrical instrumentation. Refer to the unit wiring label when making these checks.

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Contents Table of Contents Installation InstructionsElectrical Shock Hazard Safety ConsiderationsEquipment Damage Hazard IntroductionRoof Curb for Small Cabinet Roof Curb for Large Cabinet Unit Leveling Tolerances 50CR024-036 Unit Dimensions 50CR042-060 Unit Dimensions Inspection Rig and Place UnitUnit Falling Hazard Property Damage HazardRigging Bracket Under Unit Rain Lip Electrical Operation Hazard Select and Install DuctworkProvide for Condensate Disposal Physical Data Unit 50CR Typical InstallationConnecting Ground Lead to Ground Screw Routing Power Leads Into UnitRouting Control Power Wires HIGH-VOLTAGE ConnectionsElectrical Data-50CR Electrical Data Legend Wiring Schematics-50CR Single Phase Wiring Schematics-50CR Three Phase Line Power Connections Accessory InstallationSTART-UP PRE-START-UP FIRE, EXPLOSION, Electrical Shock HazardUnit Start-Up Status Code 37, Heater Output Sensed on When not Energized Status Code 45, Control Board Test FaultStatus Code 44, Motor Communication Fault Verify Motor Winding SectionStatus Code 41, Blower Motor Fault Status Code 36, Heater Output not Sensed When EnergizedStatus Code 16, System Communication Fault Status Code 25, Invalid Motor / Model SelectionSequence of Operation Start-Up AdjustmentsCheck for Refrigerant Leaks Typical Heat Pump Operation, Cooling Mode Defrost Control Electric Heat Pressure Drop Table Small Cabinet Personal Injury and Unit Damage Hazard MaintenanceUnit Operation Hazard Indoor Blower and Motor Air FilterOutdoor Coil, Indoor Coil, and Condensate Drain Pan Outdoor FanIndoor Airflow Pressure SwitchesMetering Devices-TXV & Accurater Piston EXPLOSION, FIRE, Electrical Shock Hazard High-Pressure SwitchPersonal INJURY, Unit Operation Hazard Troubleshooting LOSS-OF-CHARGE SwitchSTART-UP Checklist System InformationObserve all warnings, cautions, and bold text Troubleshooting Chart Head pressure too low Troubleshooting Chart Cont’dSTART-UP Checklist