Grizzly G9860 owner manual Additional Safety Instructions for Jointers

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Additional Safety Instructions for Jointers

JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT oper- ate this machine!

OUTFEED TABLE ALIGNMENT. Keep the top surface of the outfeed table parallel and even with the knives at top dead center (the highest point during rotation) to reduce the risk of kickback and personal injuries.

PUSH BLOCKS. Always use push blocks when using this machine. Never pass your hands direct- ly over the cutterhead without a push block.

WORKPIECE SUPPORT. Adequately support- ing the workpiece at all times while cutting is critical for making safe cuts and avoiding injury. Never attempt to make a cut with an unstable workpiece.

USING GOOD STOCK. Jointing safety begins with your lumber. Inspect your stock carefully before you feed it over the cutterhead. Never joint a board that has loose knots, nails, or staples. If you have any doubts about the stability or struc- tural integrity of your stock, DO NOT joint it!

KICKBACK ZONE. The "kickback zone" is the path that is in line with the tables. Never stand or allow others to stand in this area during opera- tion.

MAXIMUM CUTTING DEPTH. The maximum cutting depth for one pass is 5⁄16". Never attempt any single cut deeper!

JOINTING WITH THE GRAIN. Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out. Always joint with the grain.

GUARDS IN PLACE. All operations must be per- formed with the cutterhead guard in place.

PROPER CUTTING. When cutting, always keep the workpiece moving toward the outfeed table until the workpiece has passed completely over the cutterhead. Never back the work toward the infeed table.

SAFE KNIFE PROJECTION. Knives should never be set in the cutterhead so they project more than 1⁄8" (0.125") from the cutterhead body. Knives that project from the cutterhead too far may come loose during operation, may become damaged, or may damage the cutterhead.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre- cautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

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Extreme Series Jointer (Mfg. Since 9/11)

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Manual Accuracy Contact Info IntroductionMachine Description Identification Model Specification Comparison Safety Safety Instructions for MachineryChildren & BYSTANDERS. @ZZe XaYgZc ZghWZXdbZVYhigVXidc#Additional Safety Instructions for Jointers Full-Load Current Rating Power SupplyAvailability Circuit InformationG9953ZXF Circuit Requirements for 220V Operation Circuit Requirements For G9953 G9953ZXG9953ZXF Circuit Requirements for 440V Operation Extension Cords G9860, G9860ZX, G9953, & G9953ZX Only Model G9953ZXF 440V ConversionGrounding Requirements Replacing Contactor & Overload RelayRewiring Motor Replacing Control Panel Light BulbsUnpacking SetupNeeded for Setup Description QtyInventory Clean Up Inventory Figure QtyMounting to Shop Floor Placement LocationSite Considerations Floor LoadMoving Assembling Jointer Using Machine MountsMoving & Placing Jointer Infeed table stop bolt viewed from Underneath the table Installing Fence G9953/G9953ZX/ G9953ZXF Installing Fence G9860/G960ZXStep To set the outfeed table height Setting OutfeedModels G9953, G9953ZX, & G9953ZXF Cutter edge at top-dead-center Page OFF Button Dust Collection Test RunTo connect a dust collection hose Recommended Adjustments Factory adjustments that should be verifiedBasic Controls OperationsControl Panel Fence Controls Table ControlsCutterhead Brake G9953/G9953ZX/ G9953ZXF Only Stock Inspection Requirements Follow these rules when choosing and joint- ing stock#/22%#4 Squaring Stock Surface Plane on a Thickness PlanerSurface Planning To surface plane the workpiece on the joint- erEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerAccessories Dispoz-A-BladeHolder and KnifeEye protection assortment Cleaning Protecting MaintenanceSchedule Cutterhead Bearing Blocks Fence Assembly Pivot PointsLubrication Table Elevation Gears & LeadscrewTo properly tension the V-belts BeltsTools Needed Qty To replace the V-beltsTroubleshooting ServiceMotor & Electrical Operations To rotate or replace a spiral cutterhead Infeed Table Stop BoltRotating/Replacing Cutterhead Inserts InsertAdjusting/Replacing Cutterhead Knives Air Pressure Torque WrenchTo adjust or replace the knives Checking knife height with aPage To set the 90 fence stop Setting Fence StopsModels G9860 & G9860ZX To set the 45 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Table Parallelism Adjusting Outfeed Table ParallelismCZZY Adjusting Infeed Table Parallelism Then make sure the table lock isGZVg AZi Wiring Wiring Safety InstructionsG9860 & G9860ZX Wiring Diagram Shock HazardG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram G9860/G9860ZX Cabinet Breakdown Parts List PartsCutterhead Breakdown MotorG9860 Cutterhead & Motor Parts List G9860ZX Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860 Fence Parts List G9860ZX Fence Parts ListG9860/G9860ZX Table Breakdown Parts List + && &%G9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Cutterhead BreakdownG9953 Cutterhead Parts List G9953ZX/G9953ZXF Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953ZXF Motor Parts List G9953/G9953ZX Motor Parts ListG9953/G9953ZX/G9953ZXF Motor Breakdown Label Placement Extreme Series Jointer Mfg. Since 9/11 Warranty Card 10. 8dbbZcih99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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