Grizzly G9860 owner manual Operations

Page 39

Operations

Symptom

Possible Cause

Possible Solution

Tables are

1.

Table lock is engaged.

1.

Loosen the table lock.

hard to adjust.

2.

Table stop bolts blocking movement.

2.

Adjust table stop bolts (Page 46).

 

 

 

 

 

Excessive

1.

Outfeed table is set too low.

1.

Align outfeed table height with cutterhead TDC

snipe or

 

 

 

(Page 44).

gouge in the

2.

Too much downward pressure on

2.

Reduce downward pressure on that end of the

workpiece end

 

workpiece end.

 

workpiece.

that is uneven

 

 

 

 

 

 

with the rest of

 

 

 

 

the cut.

 

 

 

 

 

 

 

 

 

Workpiece

1.

Outfeed table is set too high.

1.

Align outfeed table height with cutterhead TDC

stops in the

 

 

 

(Page 44).

middle of the cut.

 

 

 

 

Chipping or

1.

Knots or conflicting grain direction in stock.

1.

Inspect workpiece for defects, cut with grain

stuttering

 

 

 

(Page 26).

patterns in

2.

Nicked or chipped knife or insert.

2.

Replace/rotate knives/inserts (Pages 38–39).

workpiece.

3.

Feeding workpiece too fast.

3.

Reduce feed rate.

 

 

4.

Depth of cut too much.

4.

Reduce the depth of cut.

 

5.

Poor dust collection, chips not being

5.

Check dust collection for proper operation;

 

 

cleared from workpiece.

 

clear blockages; reconfigure ducting system.

 

 

 

 

 

Fuzzy grain

1.

Wood moisture too high.

1.

Stock moisture content should be less than

left in workpiece.

 

 

 

20%; sticker and let dry if necessary.

 

2.

Dull knives or inserts.

2.

Replace/rotate knives/inserts (Pages 38–39).

 

 

 

 

 

Long lines or

1.

Nicked or chipped knife or insert.

1.

Replace/rotate knives/inserts (Pages 38–39).

ridges along

2.

Loose or incorrectly installed insert.

2.

Remove/replace insert and install properly

the length of

 

 

 

(Page 38).

workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

Wavy finish or

1.

Feed workpiece too fast.

1.

Reduce feed rate.

chatter marks.

2.

Knives set unevenly.

2.

Check/adjust all knives for correct installation

 

 

 

 

and height (Page 39).

 

 

 

 

 

Workpiece

1.

Board not held with even pressure

1.

Maintain even downward pressure on workpiece

surface is

 

during cut.

 

during operation.

concave/

2.

Stock has excessive bow or warp.

2.

Surface plane one face to use against the

convex after

 

 

 

jointer fence.

jointing.

 

 

 

3.

Insufficient number of passes.

3.

Increase number of passes until the workpiece

 

 

 

 

 

face is flat.

 

 

 

 

 

Extreme Series Jointer (Mfg. Since 9/11)

-37-

Page 38 Page 40
Image 39
Page 38 Page 40
Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Introduction Manual Accuracy Contact InfoMachine Description Identification Model Specification Comparison Safety Instructions for Machinery SafetyZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety Instructions for Jointers Circuit Information Power SupplyAvailability Full-Load Current RatingCircuit Requirements For G9953 G9953ZX G9953ZXF Circuit Requirements for 220V OperationG9953ZXF Circuit Requirements for 440V Operation Replacing Contactor & Overload Relay Model G9953ZXF 440V ConversionGrounding Requirements Extension Cords G9860, G9860ZX, G9953, & G9953ZX OnlyReplacing Control Panel Light Bulbs Rewiring MotorDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Mounting to Shop FloorUsing Machine Mounts Moving Assembling JointerMoving & Placing Jointer Infeed table stop bolt viewed from Underneath the table Installing Fence G9860/G960ZX Installing Fence G9953/G9953ZX/ G9953ZXFStep Setting Outfeed To set the outfeed table heightModels G9953, G9953ZX, & G9953ZXF Cutter edge at top-dead-center Page Dust Collection Test Run OFF ButtonTo connect a dust collection hose Factory adjustments that should be verified Recommended AdjustmentsOperations Basic ControlsControl Panel Table Controls Fence ControlsCutterhead Brake G9953/G9953ZX/ G9953ZXF Only Follow these rules when choosing and joint- ing stock Stock Inspection Requirements#/22%#4 Surface Plane on a Thickness Planer Squaring StockTo surface plane the workpiece on the joint- er Surface PlanningTo edge joint on the jointer Edge JointingTo bevel cut on the jointer Bevel CuttingDispoz-A-BladeHolder and Knife AccessoriesEye protection assortment Maintenance Cleaning ProtectingSchedule Table Elevation Gears & Leadscrew Fence Assembly Pivot PointsLubrication Cutterhead Bearing BlocksTo replace the V-belts BeltsTools Needed Qty To properly tension the V-beltsService TroubleshootingMotor & Electrical Operations Insert Infeed Table Stop BoltRotating/Replacing Cutterhead Inserts To rotate or replace a spiral cutterheadAir Pressure Torque Wrench Adjusting/Replacing Cutterhead KnivesChecking knife height with a To adjust or replace the knivesPage To set the 45 fence stop Setting Fence StopsModels G9860 & G9860ZX To set the 90 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Outfeed Table Parallelism Adjusting Table ParallelismCZZY Then make sure the table lock is Adjusting Infeed Table ParallelismGZVg AZi Wiring Safety Instructions WiringShock Hazard G9860 & G9860ZX Wiring DiagramG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram Parts G9860/G9860ZX Cabinet Breakdown Parts ListMotor Cutterhead BreakdownG9860ZX Cutterhead & Motor Parts List G9860 Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860ZX Fence Parts List G9860 Fence Parts List+ && &% G9860/G9860ZX Table Breakdown Parts ListG9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Breakdown CutterheadG9953ZX/G9953ZXF Cutterhead Parts List G9953 Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953/G9953ZX Motor Parts List G9953ZXF Motor Parts ListG9953/G9953ZX/G9953ZXF Motor Breakdown Label Placement Extreme Series Jointer Mfg. Since 9/11 10. 8dbbZcih Warranty Card99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.
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