Grizzly G9860 owner manual Air Pressure Torque Wrench, Adjusting/Replacing Cutterhead Knives

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7.Position the straightedge on the outfeed table and over the insert to make sure that it is installed correctly and at the same height as the other inserts.

—If the insert is raised above the correct height, remove it and repeat the above procedure until it is properly installed.

Air Pressure Torque

Wrench

To fully tighten the Torx screws with the included air pressure torque wrench:

1.Insert a Torx bit into the collet of the wrench.

2.Make sure the pressure gauge is fully thread- ed onto the wrench, as shown in Figure 59.

 

Pressure

 

Adjustment

 

Knob

Pressure

Collet

 

Gauge

 

Setting

Direction

Dial

 

Switch

Figure 59. Components of the air pressure

torque wrench.

3.Add two drops of pneumatic tool oil to the incoming valve of the wrench to keep the internal components lubricated.

4.Connect the wrench to a source of 90 PSI air pressure, then use the adjustment knob of the pressure gauge to initially set the air pressure to 20 PSI on the gauge.

5.Set the direction switch for clockwise rotation and the setting dial to 2.

Extreme Series Jointer (Mfg. Since 9/11)

6.While carefully holding the insert in position, insert the bit into the Torx screw and press the operation lever to seat the insert. Repeat this step with all remaining inserts.

7`. Adjust the air pressure to 40 PSI, then fully tighten the Torx screw to a final torque setting of approximately 50–55 inch/pounds. Repeat with all remaining inserts.

Adjusting/Replacing Cutterhead Knives

If your jointer has a knife-style cutterhead, cor- rectly setting the height of the knives is crucial to the proper operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others.

There are several methods for setting the knives. The Jointer Pal® included with your jointer is simple to use and is designed to hold the knives at the correct setting while you secure them. If you choose to use the Jointer Pal®, follow the instruc- tions that are included with it.

The straightedge method is described below and produces the same results as the Jointer Pal®. This method uses a high-quality, precision straightedge held flat against the outfeed table and over the cutterhead, then the knife heights are set to the bottom of the straightedge, as shown in Figure 60.

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Machine Description IntroductionManual Accuracy Contact Info Identification Model Specification Comparison Safety Instructions for Machinery SafetyZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety Instructions for Jointers Availability Power SupplyFull-Load Current Rating Circuit InformationG9953ZXF Circuit Requirements for 440V Operation Circuit Requirements For G9953 G9953ZXG9953ZXF Circuit Requirements for 220V Operation Grounding Requirements Model G9953ZXF 440V ConversionExtension Cords G9860, G9860ZX, G9953, & G9953ZX Only Replacing Contactor & Overload RelayReplacing Control Panel Light Bulbs Rewiring MotorNeeded for Setup SetupUnpacking Description QtyInventory Figure Qty Inventory Clean UpSite Considerations Placement LocationMounting to Shop Floor Floor LoadMoving & Placing Jointer Using Machine MountsMoving Assembling Jointer Infeed table stop bolt viewed from Underneath the table Step Installing Fence G9860/G960ZXInstalling Fence G9953/G9953ZX/ G9953ZXF Models G9953, G9953ZX, & G9953ZXF Setting OutfeedTo set the outfeed table height Cutter edge at top-dead-center Page To connect a dust collection hose Dust Collection Test RunOFF Button Factory adjustments that should be verified Recommended AdjustmentsControl Panel OperationsBasic Controls Cutterhead Brake G9953/G9953ZX/ G9953ZXF Only Table ControlsFence Controls #/22%#4 Follow these rules when choosing and joint- ing stockStock Inspection Requirements Surface Plane on a Thickness Planer Squaring StockTo surface plane the workpiece on the joint- er Surface PlanningTo edge joint on the jointer Edge JointingTo bevel cut on the jointer Bevel CuttingDispoz-A-BladeHolder and Knife AccessoriesEye protection assortment Schedule MaintenanceCleaning Protecting Lubrication Fence Assembly Pivot PointsCutterhead Bearing Blocks Table Elevation Gears & LeadscrewTools Needed Qty BeltsTo properly tension the V-belts To replace the V-beltsMotor & Electrical ServiceTroubleshooting Operations Rotating/Replacing Cutterhead Inserts Infeed Table Stop BoltTo rotate or replace a spiral cutterhead InsertAir Pressure Torque Wrench Adjusting/Replacing Cutterhead KnivesChecking knife height with a To adjust or replace the knivesPage Models G9860 & G9860ZX Setting Fence StopsTo set the 90 fence stop To set the 45 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Outfeed Table Parallelism Adjusting Table ParallelismCZZY Then make sure the table lock is Adjusting Infeed Table ParallelismGZVg AZi Wiring Safety Instructions WiringShock Hazard G9860 & G9860ZX Wiring DiagramG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram Parts G9860/G9860ZX Cabinet Breakdown Parts ListMotor Cutterhead BreakdownG9860ZX Cutterhead & Motor Parts List G9860 Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860ZX Fence Parts List G9860 Fence Parts List+ && &% G9860/G9860ZX Table Breakdown Parts ListG9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Breakdown CutterheadG9953ZX/G9953ZXF Cutterhead Parts List G9953 Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953/G9953ZX/G9953ZXF Motor Breakdown G9953/G9953ZX Motor Parts ListG9953ZXF Motor Parts List Label Placement Extreme Series Jointer Mfg. Since 9/11 10. 8dbbZcih Warranty Card99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.