Grizzly G9860 owner manual Maintenance, Schedule, Cleaning Protecting

Page 35

SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Maintenance:

•Check for loose mounting bolts.

•Check/replace/sharpen damaged or dull cut- ters.

•Check/repair/replace worn or damaged wires.

•Check/resolve any other unsafe condition.

•Clean the tables and exterior of machine.

Every 40 Hours of Operation:

•Check for V-belt tension, damage, or wear (Page 35).

•Clean/vacuum dust buildup from inside the cabinet and off the motor.

•Lubricate the pivot points of the fence assem- bly (Page 34).

•Lubricate the cutterhead bearing blocks (Page 34).

Every 160 Hours of Operation:

•Lubricate the table elevation gears and leadscrew (Page 34).

Note: This maintenance schedule is based on average usage. Adjust the maintenance schedule to match your actual usage to keep your jointer running smoothly and to protect your investment.

Extreme Series Jointer (Mfg. Since 9/11)

Cleaning &

Protecting

Use a brush and shop vacuum to remove chips and debris from the jointer. Wipe the tables clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces.

Remove any rust from the unpainted cast iron surfaces of your jointer, then treat them with regular applications of products such as G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see Section 5: Accessories on Page 32 for more details).

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Machine Description IntroductionManual Accuracy Contact Info Identification Model Specification Comparison Safety Instructions for Machinery SafetyZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety Instructions for Jointers Circuit Information Power SupplyAvailability Full-Load Current RatingG9953ZXF Circuit Requirements for 440V Operation Circuit Requirements For G9953 G9953ZXG9953ZXF Circuit Requirements for 220V Operation Replacing Contactor & Overload Relay Model G9953ZXF 440V ConversionGrounding Requirements Extension Cords G9860, G9860ZX, G9953, & G9953ZX OnlyReplacing Control Panel Light Bulbs Rewiring MotorDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Mounting to Shop FloorMoving & Placing Jointer Using Machine MountsMoving Assembling Jointer Infeed table stop bolt viewed from Underneath the table Step Installing Fence G9860/G960ZXInstalling Fence G9953/G9953ZX/ G9953ZXF Models G9953, G9953ZX, & G9953ZXF Setting OutfeedTo set the outfeed table height Cutter edge at top-dead-center Page To connect a dust collection hose Dust Collection Test RunOFF Button Factory adjustments that should be verified Recommended AdjustmentsControl Panel OperationsBasic Controls Cutterhead Brake G9953/G9953ZX/ G9953ZXF Only Table ControlsFence Controls #/22%#4 Follow these rules when choosing and joint- ing stockStock Inspection Requirements Surface Plane on a Thickness Planer Squaring StockTo surface plane the workpiece on the joint- er Surface PlanningTo edge joint on the jointer Edge JointingTo bevel cut on the jointer Bevel CuttingDispoz-A-BladeHolder and Knife AccessoriesEye protection assortment Schedule MaintenanceCleaning Protecting Table Elevation Gears & Leadscrew Fence Assembly Pivot PointsLubrication Cutterhead Bearing BlocksTo replace the V-belts BeltsTools Needed Qty To properly tension the V-beltsMotor & Electrical ServiceTroubleshooting Operations Insert Infeed Table Stop BoltRotating/Replacing Cutterhead Inserts To rotate or replace a spiral cutterheadAir Pressure Torque Wrench Adjusting/Replacing Cutterhead KnivesChecking knife height with a To adjust or replace the knivesPage To set the 45 fence stop Setting Fence StopsModels G9860 & G9860ZX To set the 90 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Outfeed Table Parallelism Adjusting Table ParallelismCZZY Then make sure the table lock is Adjusting Infeed Table ParallelismGZVg AZi Wiring Safety Instructions WiringShock Hazard G9860 & G9860ZX Wiring DiagramG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram Parts G9860/G9860ZX Cabinet Breakdown Parts ListMotor Cutterhead BreakdownG9860ZX Cutterhead & Motor Parts List G9860 Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860ZX Fence Parts List G9860 Fence Parts List+ && &% G9860/G9860ZX Table Breakdown Parts ListG9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Breakdown CutterheadG9953ZX/G9953ZXF Cutterhead Parts List G9953 Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953/G9953ZX/G9953ZXF Motor Breakdown G9953/G9953ZX Motor Parts ListG9953ZXF Motor Parts List Label Placement Extreme Series Jointer Mfg. Since 9/11 10. 8dbbZcih Warranty Card99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.
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