Grizzly G9860 owner manual Needed for Setup, Unpacking, Description Qty

Page 15

SECTION 3: SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!

Wear safety glasses dur- ing the entire setup pro- cess!

The Extreme Series Jointer is a heavy machine. Serious per- sonal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs. to move the shipping crate and remove the machine from the crate.

Extreme Series Jointer (Mfg. Since 9/11)

Needed for Setup

Read through the entire SETUP section to under- stand the procedures and items required to cor- rectly move, place, and assemble your machine.

The following are needed to complete the setup process, but are not included with your machine:

Description

Qty

Forklift or Hoist (rated for 1500 lbs)

1

Lifting Straps (rated for 1000 lbs. each)

2

Assistants................................................

At Least 1

Safety Glasses........................................

1 Pair per Person

Precision Level

1

Metal Floor Shims...................................

As Needed

Floor Mounting Hardware........................

As Needed

Cleaning Solvent & Shop Rags...............

As Needed

Precision Straightedge 6'

1

Phillips Screwdriver #2

1

Hex Wrench 10mm

1

Wrench 18mm

1

Unpacking

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme- diately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi- tion of your shipment, inventory the contents.

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Introduction Manual Accuracy Contact InfoMachine Description Identification Model Specification Comparison Safety Instructions for Machinery SafetyZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety Instructions for Jointers Circuit Information Power SupplyAvailability Full-Load Current RatingCircuit Requirements For G9953 G9953ZX G9953ZXF Circuit Requirements for 220V OperationG9953ZXF Circuit Requirements for 440V Operation Replacing Contactor & Overload Relay Model G9953ZXF 440V ConversionGrounding Requirements Extension Cords G9860, G9860ZX, G9953, & G9953ZX OnlyReplacing Control Panel Light Bulbs Rewiring MotorDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Mounting to Shop FloorUsing Machine Mounts Moving Assembling JointerMoving & Placing Jointer Infeed table stop bolt viewed from Underneath the table Installing Fence G9860/G960ZX Installing Fence G9953/G9953ZX/ G9953ZXFStep Setting Outfeed To set the outfeed table heightModels G9953, G9953ZX, & G9953ZXF Cutter edge at top-dead-center Page Dust Collection Test Run OFF ButtonTo connect a dust collection hose Factory adjustments that should be verified Recommended AdjustmentsOperations Basic ControlsControl Panel Table Controls Fence ControlsCutterhead Brake G9953/G9953ZX/ G9953ZXF Only Follow these rules when choosing and joint- ing stock Stock Inspection Requirements#/22%#4 Surface Plane on a Thickness Planer Squaring StockTo surface plane the workpiece on the joint- er Surface PlanningTo edge joint on the jointer Edge JointingTo bevel cut on the jointer Bevel CuttingDispoz-A-BladeHolder and Knife AccessoriesEye protection assortment Maintenance Cleaning ProtectingSchedule Table Elevation Gears & Leadscrew Fence Assembly Pivot PointsLubrication Cutterhead Bearing BlocksTo replace the V-belts BeltsTools Needed Qty To properly tension the V-beltsService TroubleshootingMotor & Electrical Operations Insert Infeed Table Stop BoltRotating/Replacing Cutterhead Inserts To rotate or replace a spiral cutterheadAir Pressure Torque Wrench Adjusting/Replacing Cutterhead KnivesChecking knife height with a To adjust or replace the knivesPage To set the 45 fence stop Setting Fence StopsModels G9860 & G9860ZX To set the 90 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Outfeed Table Parallelism Adjusting Table ParallelismCZZY Then make sure the table lock is Adjusting Infeed Table ParallelismGZVg AZi Wiring Safety Instructions WiringShock Hazard G9860 & G9860ZX Wiring DiagramG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram Parts G9860/G9860ZX Cabinet Breakdown Parts ListMotor Cutterhead BreakdownG9860ZX Cutterhead & Motor Parts List G9860 Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860ZX Fence Parts List G9860 Fence Parts List+ && &% G9860/G9860ZX Table Breakdown Parts ListG9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Breakdown CutterheadG9953ZX/G9953ZXF Cutterhead Parts List G9953 Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953/G9953ZX Motor Parts List G9953ZXF Motor Parts ListG9953/G9953ZX/G9953ZXF Motor Breakdown Label Placement Extreme Series Jointer Mfg. Since 9/11 10. 8dbbZcih Warranty Card99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.