Grizzly G9860 owner manual Infeed Table Stop Bolt, Rotating/Replacing Cutterhead Inserts

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Infeed Table Stop

Bolt

The infeed table has a stop bolt that can be set to limit the how much the infeed table can be low- ered (see Figure 57). We recommend that this stop bolt be set for the recommended maximum depth of cut specified for your jointer.

Stop Bolt

Jam Nut

Figure 57. Table stop bolt (viewed from

underneath the table).

Rotating/Replacing Cutterhead Inserts

The spiral cutterhead is equipped with indexable carbide inserts that can be rotated to reveal any one of their four cutting edges. If one edge of the insert becomes dull or damaged, simply rotate it 90° to reveal a fresh cutting edge, as shown in Figure 58.

Figure 58. Insert rotating sequence.

Tools Needed

Qty

T-Handle Wrench w/T-20 Torx Bit

...................... 1

Precision Straightedge

1

To rotate or replace a spiral cutterhead

insert:

 

1.DISCONNECT JOINTER FROM POWER!

2.Put on heavy leather gloves to protect your fingers and hands.

3.Remove any sawdust or debris from the head of the insert, Torx screw, and the surrounding area.

4.Remove the Torx screw and the insert, then clean all dust and debris from both parts and the pocket they were removed from.

Note: Proper cleaning of the insert, Torx screw, and the cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpiece the next time you cut.

Tip: Use low-pressure compressed air or a vacuum nozzle to clean out the cutterhead pocket.

5.Replace the insert so that a fresh cutting edge faces outward.

—If all four insert cutting edges have been used, replace it with a new one. Always position the reference dot in the same posi- tion when installing a new insert to aid in the rotational sequencing.

6.Lubricate the Torx screw threads with a small amount of light machine oil, wipe the excess off, and torque the screw to 50–55 inch/ pounds.

Note: If you use the included air pressure torque wrench, refer to the detailed instruc- tions on the next page for its use.

-38-

Extreme Series Jointer (Mfg. Since 9/11)

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Contents Extreme Series Jointer Ss ,EAD from Leadbased PAINTS Table of Contents Warranty and Returns Manual Accuracy Contact Info IntroductionMachine Description Identification Model Specification Comparison Safety Safety Instructions for MachineryChildren & BYSTANDERS. @ZZe XaYgZc ZghWZXdbZVYhigVXidc#Additional Safety Instructions for Jointers Power Supply AvailabilityFull-Load Current Rating Circuit InformationG9953ZXF Circuit Requirements for 220V Operation Circuit Requirements For G9953 G9953ZXG9953ZXF Circuit Requirements for 440V Operation Model G9953ZXF 440V Conversion Grounding RequirementsExtension Cords G9860, G9860ZX, G9953, & G9953ZX Only Replacing Contactor & Overload RelayRewiring Motor Replacing Control Panel Light BulbsSetup Needed for SetupUnpacking Description QtyInventory Clean Up Inventory Figure QtyPlacement Location Site ConsiderationsMounting to Shop Floor Floor LoadMoving Assembling Jointer Using Machine MountsMoving & Placing Jointer Infeed table stop bolt viewed from Underneath the table Installing Fence G9953/G9953ZX/ G9953ZXF Installing Fence G9860/G960ZXStep To set the outfeed table height Setting OutfeedModels G9953, G9953ZX, & G9953ZXF Cutter edge at top-dead-center Page OFF Button Dust Collection Test RunTo connect a dust collection hose Recommended Adjustments Factory adjustments that should be verifiedBasic Controls OperationsControl Panel Fence Controls Table ControlsCutterhead Brake G9953/G9953ZX/ G9953ZXF Only Stock Inspection Requirements Follow these rules when choosing and joint- ing stock#/22%#4 Squaring Stock Surface Plane on a Thickness PlanerSurface Planning To surface plane the workpiece on the joint- erEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerAccessories Dispoz-A-BladeHolder and KnifeEye protection assortment Cleaning Protecting MaintenanceSchedule Fence Assembly Pivot Points LubricationCutterhead Bearing Blocks Table Elevation Gears & LeadscrewBelts Tools Needed QtyTo properly tension the V-belts To replace the V-beltsTroubleshooting ServiceMotor & Electrical Operations Infeed Table Stop Bolt Rotating/Replacing Cutterhead InsertsTo rotate or replace a spiral cutterhead InsertAdjusting/Replacing Cutterhead Knives Air Pressure Torque WrenchTo adjust or replace the knives Checking knife height with aPage Setting Fence Stops Models G9860 & G9860ZXTo set the 90 fence stop To set the 45 fence stopModels G9953, G9953ZX, G9953ZXF Adjusting Table Parallelism Adjusting Outfeed Table ParallelismCZZY Adjusting Infeed Table Parallelism Then make sure the table lock isGZVg AZi Wiring Wiring Safety InstructionsG9860 & G9860ZX Wiring Diagram Shock HazardG9953 & G9953ZX Wiring Diagram G9953ZXF 220V Wiring Diagram G9953ZXF 440V Wiring Diagram G9860/G9860ZX Cabinet Breakdown Parts List PartsCutterhead Breakdown MotorG9860 Cutterhead & Motor Parts List G9860ZX Cutterhead & Motor Parts ListG9860/G9860ZX Fence Breakdown G9860 Fence Parts List G9860ZX Fence Parts ListG9860/G9860ZX Table Breakdown Parts List + && &%G9860/G9860ZX Handwheel Breakdown Parts List G9953/G9953ZX/G9953ZXF Cabinet Breakdown & Parts List Cutterhead BreakdownG9953 Cutterhead Parts List G9953ZX/G9953ZXF Cutterhead Parts ListG9953/G9953ZX/G9953ZXF Breakdown G9953/G9953ZX/G9953ZXF Fence Parts List G9953/G9953ZX/G9953ZXF Table Breakdown G9953/G9953ZX/G9953ZXF Table Parts List G9953/G9953ZX/G9953ZXF Handwheel Breakdown & Parts List G9953ZXF Motor Parts List G9953/G9953ZX Motor Parts ListG9953/G9953ZX/G9953ZXF Motor Breakdown Label Placement Extreme Series Jointer Mfg. Since 9/11 Warranty Card 10. 8dbbZcih99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY
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G9860 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.