Energy Tech Laboratories Modular Direct Fired Heaters Start-Up and Maintenance Documentation

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Start-Up and Maintenance Documentation

START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN AIR BALANCED AND WITH THE HEAT ON (Warranty will be void without completion of this form)

Job Information

Job Name

Address

City

State

Zip

Phone Number

Fax Number

Contact

Purchase Date

Service Company

Address

City

State

Zip

Phone Number

Fax Number

Contact

Start-Up Date

Heater Information

Refer to the start-up procedure in this manual to complete this section.

Name Plate and Unit Information

Model Number

Serial Number

Motor Volts

Motor Hertz

Motor Phase

Motor FLA

Motor HP

Blower Pulley

Motor Pulley

Belt Number

Gas Type

Min. Btu/Hr

Max. Btu/Hr

Field Measured Information

Motor Voltage

Motor Amperage**

 

 

RPM

 

 

Burner Differential Pressure

in. w.c.

Pilot Flame Signal

 

VDC

Low Fire Flame Signal

 

VDC

High Fire Flame Signal

 

VDC

Gas Type

 

 

High Fire Inlet Gas Pressure

in. w.c.

Low Fire Manifold Gas Pressure

in. w.c.

High Fire Manifold Gas Pressure

in. w.c.

Thermostat Set-Point

 

 

Temperature Control

Discharge

 

 

Space

 

Airflow Direction

Correct

 

 

Incorrect

 

**If measured amps exceed the FLA rating on the nameplate, fan RPM must be reduced to decrease the measured amps below the nameplate FLA rating.

Maintenance Record

Date

Service Performed

Factory Service Department

Phone: 1-866-784-6900

Fax: 1-919-554-9374

28

April 2006 Rev. 9

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Contents Installation, Operation, and Maintenance Manual Table of Contents Warranty Installation AssemblyMechanical Site PreparationRoof Mount Installation Installation with Exhaust Fan Recommended Supply Ductwork SizesPage Gas Connection Sizes GasGas Pressure Table Electrical Copper Wire AmpacityMotorized Intake Damper Remote Control Panel Fan to Building Wiring ConnectionOperation Start UpMain Burner Adjustment Yes Adjust pilot flame Lock unit into High fire Heater Start Up SummaryFinal Start Up Procedure Maximum RPM and HP Chart Pulley Adjustment IllustrationPulley Adjustment Setscrew TorquePulley Combination Chart 10 20 IN. BlowerFlame Safety Control Flame Safety Controller DC Flame SignalAir Flow Switch Sequence of OperationModulating Gas System Maxitrol Amplifier High Temperature LimitOperation Summary Blower Switch Optional Remote Panel CircuitComponents Remote Panel Option Troubleshooting Airflow Troubleshooting ChartBurner Troubleshooting Chart Proper Spark GapRemote Panel Troubleshooting Chart Light Indication Condition Possible CauseTroubleshooting Flowcharts Nothing HappensFlame Safety Service Guide Flame Safety Service Guide Maintenance General MaintenanceFilter Quantity Chart Weeks after startupEvery 3 months YearlyStart-Up and Maintenance Documentation Maintenance RecordFactory Service Department Job Information

Modular Direct Fired Heaters specifications

Energy Tech Laboratories has established itself as a leader in the development of innovative modular direct fired heaters, designed to meet the evolving demands of industries that require efficient and effective heating solutions. These heaters are engineered to offer versatility, reliability, and enhanced performance, making them suitable for a broad range of applications.

One of the standout features of Energy Tech Laboratories' modular direct fired heaters is their modular design. This allows for easy scalability and customization, enabling users to adjust the heating capacity according to specific requirements. The modular aspect also facilitates straightforward installation and maintenance, reducing downtime and operational costs.

The heaters utilize advanced combustion technology that optimizes fuel consumption while minimizing emissions. This ensures not only a cost-effective operation but also compliance with environmental regulations. By combining high thermal efficiency with a low carbon footprint, these heaters contribute to sustainable energy practices.

In addition to their efficient combustion system, Energy Tech Laboratories incorporates state-of-the-art control technologies in their heaters. These systems allow for precise temperature regulation and can be integrated with existing Building Management Systems (BMS) for enhanced monitoring and control. Users can benefit from real-time data and analytics, which help in diagnosing potential issues and optimizing performance.

Durability is another characteristic that sets these heaters apart. Constructed with high-quality materials, they are designed to withstand harsh industrial conditions, ensuring a long service life. The robust design minimizes the likelihood of breakdowns, which is critical for industries that rely on continuous operation.

Moreover, Energy Tech Laboratories emphasizes safety in the design of their modular direct fired heaters. Equipped with multiple safety features such as flame detection, gas leak detection, and emergency shutdown systems, these heaters are built to operate within stringent safety standards.

The flexibility of these heaters makes them suitable for various sectors, including oil and gas, manufacturing, and construction. Their ability to provide direct heat quickly and efficiently makes them ideal for processes that require consistent temperature control.

In conclusion, Energy Tech Laboratories' modular direct fired heaters represent an advanced solution for today’s energy needs. With their modular design, advanced combustion technologies, and focus on safety and durability, these heaters stand out as a preferred choice for industries seeking reliable and efficient heating solutions. Their commitment to innovation and sustainability positions them as a front-runner in the energy technology sector.