Energy Tech Laboratories Modular Direct Fired Heaters manual

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Direct Fired Module Installation

Indoor (INLINE) Installation

Heat Module Add-On Installation

Modular heat units shipped to add heat onto existing blower only applications require field mechanical and wiring installation.

1.Remove existing filter intake and lifting lugs from blower section intake side.

2.Attach heat module to blower intake using the provided sheet metal screws and bolts. Tighten

screws and bolts securely to compress the gasket between the heat module and the blower module.

3. Support and level the end of the heat module (end opposite the blower) with the provided equipment legs/rails.

4. Attach the filter hood to the intake side of the heater module.

5.Drill a hole in the discharge of the blower large enough to insert the Maxitrol mixing tube and

discharge sensor (if provided). Install the Maxitrol mixing tube in the proper airflow direction. The airflow direction is labeled on the Maxitrol mixing tube.

6.Wire the sensor as indicated on the supplied wiring schematic. Run all wiring within metal conduit. Supply 120V AC to terminals 1 and N in the direct fired module.

7.Follow the start up instructions located in this manual.

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Contents Installation, Operation, and Maintenance Manual Table of Contents Warranty Mechanical InstallationAssembly Site PreparationRoof Mount Installation Installation with Exhaust Fan Recommended Supply Ductwork SizesPage Gas Gas Connection SizesGas Pressure Table Copper Wire Ampacity ElectricalMotorized Intake Damper Remote Control Panel Fan to Building Wiring ConnectionOperation Start UpMain Burner Adjustment Yes Adjust pilot flame Lock unit into High fire Heater Start Up SummaryPulley Adjustment Final Start Up ProcedureMaximum RPM and HP Chart Pulley Adjustment Illustration Setscrew TorquePulley Combination Chart 10 20 IN. BlowerAir Flow Switch Flame Safety ControlFlame Safety Controller DC Flame Signal Sequence of OperationMaxitrol Amplifier High Temperature Limit Modulating Gas SystemOperation Summary Blower Switch Optional Remote Panel CircuitComponents Remote Panel Option Troubleshooting Airflow Troubleshooting ChartBurner Troubleshooting Chart Proper Spark GapRemote Panel Troubleshooting Chart Light Indication Condition Possible CauseTroubleshooting Flowcharts Nothing HappensFlame Safety Service Guide Flame Safety Service Guide Maintenance General MaintenanceEvery 3 months Filter Quantity ChartWeeks after startup YearlyFactory Service Department Start-Up and Maintenance DocumentationMaintenance Record Job Information

Modular Direct Fired Heaters specifications

Energy Tech Laboratories has established itself as a leader in the development of innovative modular direct fired heaters, designed to meet the evolving demands of industries that require efficient and effective heating solutions. These heaters are engineered to offer versatility, reliability, and enhanced performance, making them suitable for a broad range of applications.

One of the standout features of Energy Tech Laboratories' modular direct fired heaters is their modular design. This allows for easy scalability and customization, enabling users to adjust the heating capacity according to specific requirements. The modular aspect also facilitates straightforward installation and maintenance, reducing downtime and operational costs.

The heaters utilize advanced combustion technology that optimizes fuel consumption while minimizing emissions. This ensures not only a cost-effective operation but also compliance with environmental regulations. By combining high thermal efficiency with a low carbon footprint, these heaters contribute to sustainable energy practices.

In addition to their efficient combustion system, Energy Tech Laboratories incorporates state-of-the-art control technologies in their heaters. These systems allow for precise temperature regulation and can be integrated with existing Building Management Systems (BMS) for enhanced monitoring and control. Users can benefit from real-time data and analytics, which help in diagnosing potential issues and optimizing performance.

Durability is another characteristic that sets these heaters apart. Constructed with high-quality materials, they are designed to withstand harsh industrial conditions, ensuring a long service life. The robust design minimizes the likelihood of breakdowns, which is critical for industries that rely on continuous operation.

Moreover, Energy Tech Laboratories emphasizes safety in the design of their modular direct fired heaters. Equipped with multiple safety features such as flame detection, gas leak detection, and emergency shutdown systems, these heaters are built to operate within stringent safety standards.

The flexibility of these heaters makes them suitable for various sectors, including oil and gas, manufacturing, and construction. Their ability to provide direct heat quickly and efficiently makes them ideal for processes that require consistent temperature control.

In conclusion, Energy Tech Laboratories' modular direct fired heaters represent an advanced solution for today’s energy needs. With their modular design, advanced combustion technologies, and focus on safety and durability, these heaters stand out as a preferred choice for industries seeking reliable and efficient heating solutions. Their commitment to innovation and sustainability positions them as a front-runner in the energy technology sector.
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