Energy Tech Laboratories Modular Direct Fired Heaters manual General Maintenance

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MAINTENANCE

To guarantee trouble free operation of this heater, the manufacturer suggests following these guidelines. Most problems associated with fan failures are directly related to poor service and maintenance.

Please record any maintenance or service performed on this fan in the documentation section located at the end of this manual.

WARNING: DO NOT ATTEMPT MAINTENANCE ON THE HEATER UNTIL THE ELECTRICAL SUPPLY HAS BEEN COMPLETELY DISCONNECTED AND THE MAIN GAS SUPPLY VALVE HAS BEEN TURNED OFF.

General Maintenance

1.Fan inlet and approaches to ventilator should be kept clean and free from any obstruction.

2.Motors are normally permanently lubricated. Check bearings periodically. If they have grease fittings lubricate each season. Use caution when lubricating bearings, wipe the fittings clean, the unit should be rotated by hand while lubricating. Caution: Use care when touching the exterior of an operating motor. Motors normally run hot and may be hot enough to be painful or cause injury.

3.All fasteners should be checked for tightness each time maintenance checks are preformed prior to restarting unit.

4.Blowers require very little attention when moving clean air. Occasionally oil and dust may accumulate causing imbalance. If the fan is installed in a corrosive or dirty atmosphere, periodically inspect and clean the wheel, inlet and other moving parts to ensure smooth and safe operation.

Re-Setting Of The Unit

If the flame safety control is locked out (alarm light on), reset the unit by:

1.Turn OFF Power to the unit.

2.Turn Power to the unit back ON.

Emergency shutdown of unit

To shut down the unit in the event of an emergency do the following:

1.Turn power OFF to the unit from main building disconnect.

2.Turn the external disconnect switch to the OFF position.

3.CLOSE the inlet gas valve located on the heater.

Prolonged shutdown of the unit

For prolonged shutdown the following steps should be done:

1.Turn the external disconnect switch to the OFF position.

2.CLOSE the inlet gas valve located on the heater.

To re-start the unit the following steps should be done:

1.Turn the external disconnect switch to the ON position.

2.OPEN the inlet gas valve located on the heater.

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Contents Installation, Operation, and Maintenance Manual Table of Contents Warranty Mechanical InstallationAssembly Site PreparationRoof Mount Installation Installation with Exhaust Fan Recommended Supply Ductwork SizesPage Gas Pressure Table GasGas Connection Sizes Motorized Intake Damper Copper Wire AmpacityElectrical Remote Control Panel Fan to Building Wiring ConnectionOperation Start UpMain Burner Adjustment Yes Adjust pilot flame Lock unit into High fire Heater Start Up SummaryPulley Adjustment Final Start Up ProcedureMaximum RPM and HP Chart Pulley Adjustment Illustration Setscrew TorquePulley Combination Chart 10 20 IN. BlowerAir Flow Switch Flame Safety ControlFlame Safety Controller DC Flame Signal Sequence of OperationOperation Summary Maxitrol Amplifier High Temperature LimitModulating Gas System Blower Switch Optional Remote Panel CircuitComponents Remote Panel Option Troubleshooting Airflow Troubleshooting ChartBurner Troubleshooting Chart Proper Spark GapRemote Panel Troubleshooting Chart Light Indication Condition Possible CauseTroubleshooting Flowcharts Nothing HappensFlame Safety Service Guide Flame Safety Service Guide Maintenance General MaintenanceEvery 3 months Filter Quantity ChartWeeks after startup YearlyFactory Service Department Start-Up and Maintenance DocumentationMaintenance Record Job Information

Modular Direct Fired Heaters specifications

Energy Tech Laboratories has established itself as a leader in the development of innovative modular direct fired heaters, designed to meet the evolving demands of industries that require efficient and effective heating solutions. These heaters are engineered to offer versatility, reliability, and enhanced performance, making them suitable for a broad range of applications.

One of the standout features of Energy Tech Laboratories' modular direct fired heaters is their modular design. This allows for easy scalability and customization, enabling users to adjust the heating capacity according to specific requirements. The modular aspect also facilitates straightforward installation and maintenance, reducing downtime and operational costs.

The heaters utilize advanced combustion technology that optimizes fuel consumption while minimizing emissions. This ensures not only a cost-effective operation but also compliance with environmental regulations. By combining high thermal efficiency with a low carbon footprint, these heaters contribute to sustainable energy practices.

In addition to their efficient combustion system, Energy Tech Laboratories incorporates state-of-the-art control technologies in their heaters. These systems allow for precise temperature regulation and can be integrated with existing Building Management Systems (BMS) for enhanced monitoring and control. Users can benefit from real-time data and analytics, which help in diagnosing potential issues and optimizing performance.

Durability is another characteristic that sets these heaters apart. Constructed with high-quality materials, they are designed to withstand harsh industrial conditions, ensuring a long service life. The robust design minimizes the likelihood of breakdowns, which is critical for industries that rely on continuous operation.

Moreover, Energy Tech Laboratories emphasizes safety in the design of their modular direct fired heaters. Equipped with multiple safety features such as flame detection, gas leak detection, and emergency shutdown systems, these heaters are built to operate within stringent safety standards.

The flexibility of these heaters makes them suitable for various sectors, including oil and gas, manufacturing, and construction. Their ability to provide direct heat quickly and efficiently makes them ideal for processes that require consistent temperature control.

In conclusion, Energy Tech Laboratories' modular direct fired heaters represent an advanced solution for today’s energy needs. With their modular design, advanced combustion technologies, and focus on safety and durability, these heaters stand out as a preferred choice for industries seeking reliable and efficient heating solutions. Their commitment to innovation and sustainability positions them as a front-runner in the energy technology sector.