Energy Tech Laboratories Modular Direct Fired Heaters manual Heater Start Up Summary

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Heater Start Up Summary

Is incoming gas pressure

No

Adjust

7"-14"?

incoming gas

 

 

(7"-5 psi. for size 4-5 units)

 

 

pressure.

 

 

 

 

Yes

Adjust pilot flame.

Lock unit into

high fire.

Does high fire produce

 

No

at least a 70°F temp

 

 

rise and produce the

 

Adjust high fire

 

correct manifold

 

 

pressure?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

Lock unit into low fire.

Does thin flame fill

No

 

Adjust low

entire burner length?

 

fire.

 

 

 

Yes

Burner start up

complete.

Setting incoming pressure:

Presure must be measured at first "T" in supply gas line before the first gas valve.

Adjusting the pilot:

The pilot DC signal should be 12 VDC minimum.

Adjusting high fire:

High fire manifold pressure should be 5" maximum for natural gas and 2.5" maximum for propane. High fire should produce at least a 70°F temperature rise. Remove wire #4 from the Maxitrol 14 amplifier (#2 and #4 for Maxitrol 44). This will drive the valve into its full open position. Adjust high fire with the regulator inside the unit. Turn clockwise to increase temperature rise. Ensure that DC flame signal is minimum 12 VDC. Replace the wires on the Maxitrol Amplifier.

Adjusting low fire:

Remove wire #5 from the Maxitrol 14 amplifier (#8 for Maxitrol 44). This will drive the valve into its lowest position.

Adjust the low fire by turning the low fire bypass screw on the side of teh modulating valve for M511 and M611 models. For MR212 valves, the low and high fire are both under the valve cover. Refer to the included Maxitrol literature for more detailed information. Ensure that DC flame signal is minimum 12 VDC and that the enite length of burner is filled with a thin flame.

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Contents Installation, Operation, and Maintenance Manual Table of Contents Warranty Installation AssemblyMechanical Site PreparationRoof Mount Installation Installation with Exhaust Fan Recommended Supply Ductwork SizesPage Gas Gas Connection SizesGas Pressure Table Copper Wire Ampacity ElectricalMotorized Intake Damper Remote Control Panel Fan to Building Wiring ConnectionOperation Start UpMain Burner Adjustment Yes Adjust pilot flame Lock unit into High fire Heater Start Up SummaryFinal Start Up Procedure Maximum RPM and HP Chart Pulley Adjustment IllustrationPulley Adjustment Setscrew TorquePulley Combination Chart 10 20 IN. BlowerFlame Safety Control Flame Safety Controller DC Flame SignalAir Flow Switch Sequence of OperationMaxitrol Amplifier High Temperature Limit Modulating Gas SystemOperation Summary Blower Switch Optional Remote Panel CircuitComponents Remote Panel Option Troubleshooting Airflow Troubleshooting ChartBurner Troubleshooting Chart Proper Spark GapRemote Panel Troubleshooting Chart Light Indication Condition Possible CauseTroubleshooting Flowcharts Nothing HappensFlame Safety Service Guide Flame Safety Service Guide Maintenance General MaintenanceFilter Quantity Chart Weeks after startupEvery 3 months YearlyStart-Up and Maintenance Documentation Maintenance RecordFactory Service Department Job Information

Modular Direct Fired Heaters specifications

Energy Tech Laboratories has established itself as a leader in the development of innovative modular direct fired heaters, designed to meet the evolving demands of industries that require efficient and effective heating solutions. These heaters are engineered to offer versatility, reliability, and enhanced performance, making them suitable for a broad range of applications.

One of the standout features of Energy Tech Laboratories' modular direct fired heaters is their modular design. This allows for easy scalability and customization, enabling users to adjust the heating capacity according to specific requirements. The modular aspect also facilitates straightforward installation and maintenance, reducing downtime and operational costs.

The heaters utilize advanced combustion technology that optimizes fuel consumption while minimizing emissions. This ensures not only a cost-effective operation but also compliance with environmental regulations. By combining high thermal efficiency with a low carbon footprint, these heaters contribute to sustainable energy practices.

In addition to their efficient combustion system, Energy Tech Laboratories incorporates state-of-the-art control technologies in their heaters. These systems allow for precise temperature regulation and can be integrated with existing Building Management Systems (BMS) for enhanced monitoring and control. Users can benefit from real-time data and analytics, which help in diagnosing potential issues and optimizing performance.

Durability is another characteristic that sets these heaters apart. Constructed with high-quality materials, they are designed to withstand harsh industrial conditions, ensuring a long service life. The robust design minimizes the likelihood of breakdowns, which is critical for industries that rely on continuous operation.

Moreover, Energy Tech Laboratories emphasizes safety in the design of their modular direct fired heaters. Equipped with multiple safety features such as flame detection, gas leak detection, and emergency shutdown systems, these heaters are built to operate within stringent safety standards.

The flexibility of these heaters makes them suitable for various sectors, including oil and gas, manufacturing, and construction. Their ability to provide direct heat quickly and efficiently makes them ideal for processes that require consistent temperature control.

In conclusion, Energy Tech Laboratories' modular direct fired heaters represent an advanced solution for today’s energy needs. With their modular design, advanced combustion technologies, and focus on safety and durability, these heaters stand out as a preferred choice for industries seeking reliable and efficient heating solutions. Their commitment to innovation and sustainability positions them as a front-runner in the energy technology sector.