Bryant 575B, 575C dimensions Contents, Safety Considerations, General, II. RIG and Mount Unit

Page 1

installation, start-up and

service instructions

575B/575C/541A

Sizes 072-180

AIR-COOLED SPLIT SYSTEM

6 to 15 Tons

HEAT PUMP

 

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

I. Complete Pre-Installation Checks . . . . . . . . . . . . . . 1

II. Rig and Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 1

III. Complete Refrigerant Piping

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

IV. Complete Electrical Connections. . . . . . . . . . . . . . . 9

PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,16

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-18

SEQUENCE OF OPERATION. . . . . . . . . . . . . . . . . . . . . .18-20

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-24

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25,26

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . CL-1, CL-2

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip- ment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated struc- tures, etc.).

Only trained, qualified installers and service mechanics should install, start-up, and service this equipment. Untrained personnel can perform basic maintenance func- tions such as cleaning coils. All other operations should be performed by trained service personnel.

When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging, and setting bulky equipment.

WARNING: Before installing or servicing system, always turn off main power to system and install lock- out tag on disconnect. There may be more than one dis- connect switch. Electrical shock can cause personal injury.

GENERAL

The split system heat pump units described in this book are designed for use with the 524A-H indoor packaged air handler sections only.

Cancels: II 575B-72-3

II 575B-72-4

 

9/15/04

INSTALLATION

I. COMPLETE PRE-INSTALLATION CHECKS

A. Uncrate Unit

Remove unit packaging except for the top skid assembly, which should be left in place until after the unit is rigged into its final location.

B. Inspect Shipment

File claim with shipping company if shipment is damaged or incomplete.

C. Consider System Requirements

Consult local building codes and National Electrical Code (NEC) for special installation requirements.

Allow sufficient space for airflow clearance, wiring, refrig- erant piping, and servicing unit. See Fig. 1-3 for unit dimensions. Figure 4 shows typical component locations for 541A180 units.

Locate unit so that outdoor coil airflow is unrestricted on all sides and above.

Unit may be mounted on a level pad directly on the base channels or mounted on raised pads at support points. See Table 1 for unit operating weights.

II.RIG AND MOUNT UNIT

CAUTION: Be sure unit panels are securely in place prior to rigging. Be careful rigging, handling, and installing unit. Improper unit location can cause sys- tem malfunction and material damage. Inspect base rails for any shipping damage and make sure they are fastened securely to unit before rigging.

A. Rigging

These units are designed for overhead rigging. Refer to rig- ging label for preferred rigging method. Spreader bars are not required if top crating is left on unit. All panels must be in place when rigging. As further protection for coil faces, plywood sheets may be placed against sides of unit, behind cables. Run cables to a central suspension point so that angle from the horizontal is not less than 45 degrees. Raise and set unit down carefully.

If it is necessary to roll the unit into position, mount the unit on field-supplied rails placed lengthwise under the unit, using a minimum of 3 rollers. Apply force to the rails, not the unit. If the unit is to be skidded into position, place it on a large pad and drag it by the pad. Do not apply any force to the unit.

Raise from above to lift unit from the rails or pad when unit is in final position.

After unit in position, remove all shipping materials and top crating.

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Contents Safety Considerations ContentsInstallation Complete PRE-INSTALLATION Checks GeneralMount Unit Locate Unit575C090,120 Unit Dimensions Unit Weight lb kg180 803 158 244Component Locations 541A180 Shown Refrigerant Physical Data 575B072, 575C090,120 and 541A180 UnitsCompressor Outdoor FansIII. Complete Refrigerant Piping Connections Vapor Line Piping Procedure Provide Safety ReliefMinimum Outdoor Air Operating Temperature Refrigerant Specialties Part NumbersIV. Complete Electrical Connections MCA Mocp Option RLA LRASEN LP/HPTstat GND EquipIFC IFMGND HTR Preliminary Checks PRE-START-UP→ Recommended Process for Checking for Leaks II. Preliminary ChargeIII. Liquid Line Solenoid III. Advanced Scroll Temperature Protection AstpIV. Accumulator START-UPIV. Compressor Lockout Device VII. Adjust Refrigerant ChargePreliminary OIL Charge 541A VI. Start UnitSequence of Operation IV. Duplex Units III A180 Units HeatingDuplex 575C120 Units with 524A-H240 See Fig Duplex 575C120 and 541A180 Units With 524A-H300 See FigRestart Service Compressor RemovalVI. Causes of Complete Unit Shutdown 541A180 Heating Mode Operation See Fig IV A180 Cooling Mode Operation See FigVI. Crankcase Heater VII. Outdoor Unit Fans575C090,120 Heating Mode Size 090 Shown Cleaning Standard Coils IX. Coil Cleaning and MaintenanceCleaning and Maintaining E-Coated Coils Pivot and Support Top Cover Coil Cleaning TypicalTroubleshooting Chart Heating Cycle CCH TXV Thermostatic Expansion ValveII. PRE-START-UP Outdoor Unit Preliminary InformationControls Indoor UnitCooling Heating III. START-UP

541A, 575B, 575C specifications

The Bryant 575B, 541A, and 575C heating and cooling units are part of the renowned Bryant lineup, designed to provide efficient and reliable climate control solutions for residential and commercial spaces. These models are particularly celebrated for their impressive performance, innovative technologies, and user-friendly operations.

Starting with the Bryant 575B, this model is a high-efficiency air conditioner that boasts a SEER rating of up to 20.5. It utilizes a variable-speed compressor that adjusts its output based on the temperature needs of the home, leading to enhanced energy savings and consistent indoor comfort. The 575B is equipped with a steel cabinet that resists corrosion and damage while also minimizing noise levels during operation. Additionally, its environmentally friendly R-410A refrigerant helps to reduce the system's ecological footprint.

Moving on to the Bryant 541A, this unit is a formidable gas furnace known for its exceptional heating capabilities. With an AFUE (Annual Fuel Utilization Efficiency) rating of up to 97.5%, the 541A efficiently transforms fuel into heat, ensuring lower energy bills during cold months. It incorporates advanced technologies such as a two-stage gas valve and a variable-speed blower motor, allowing it to respond dynamically to the heating demands of the home. The insulated cabinet construction further enhances energy efficiency by preventing heat loss and increasing comfort.

Lastly, the Bryant 575C model is a versatile heat pump that offers both heating and cooling functionalities, ideal for regions with moderate heating and cooling needs. It features a SEER rating of up to 20 and an HSPF (Heating Season Performance Factor) rating of up to 10.5, making it an energy-efficient choice year-round. The 575C comes with a streamlined design that integrates a variable-speed compressor, which helps maintain precise temperatures and minimizes energy consumption. Additionally, its quiet operation is enhanced by sound insulation, providing a serene indoor environment.

All three models are designed with durability in mind, featuring robust construction materials that withstand the elements. They can be easily integrated with smart thermostats, providing homeowners with greater control over their energy use. With exceptional efficiency ratings, durable designs, and advanced features, the Bryant 575B, 541A, and 575C represent a perfect blend of comfort and cutting-edge technology. Whether for heating or cooling, these units deliver outstanding performance to meet the needs of today's energy-conscious consumers.