Miller Electric OM-1500-4 manual Control Box

Page 28

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Figure 7-2. Control Box

Item

Dia.

Part

 

No.

Mkgs.

No.

Description

.Hardware is common and not available unless listed.

2 3 5 6

4

6 5

7

8

9

10

802 945

Quantity

Figure 7-2. Control Box (Figure 7-1 Item 14)

. . .

1

. . . . . . . . . .

. . . . . 200 555

. . WRAPPER, feeder

. 1

. . .

2

. . . . . . . . . .

. . . . . 010 494

. . BUSHING, snap–in nyl 1.375 id x 1.750 mtg hole

. 1

. . .

3

. . . . . . . . . .

. . . . . 057 357

. . BUSHING, snap–in nyl .937 id x 1.125 mtg hole

. 1

. . .

4

. . . . . . . . . .

. . . . . 200 554

. . ENCLOSURE, motor

. 1

. . . .

. .

. . . . . . . . . .

. . . . . 204 910

. . CABLE, power (consisting of)

. 1

. . .

5

. . . . . . . . . .

. . . . . 163 519

. . . . CABLE, port

11.5 ft

. . .

6

. . . . . . . . . .

. . . . . 139 041

. . . . STRAIN RELIEF

. 1

. . .

7

. . . . . . . . . .

. . . . . 079 739

. . . . CONN, circ cpc clamp str rlf

. 1

. . . 8

. . . PLG12

. . . . 141 162

. . . . HOUSING PLUG+PINS, (service kit)

. 1

. . . .

. .

. . . . PLG3

. . . . . 115 093

. . . . HOUSING PLUG+SKTS, (service kit)

. 1

. . .

9

. . . . . . . . . .

. . . . . 605 227

. . NUT, 750–14 knurled1.68dia .41h nyl

. 1

. . . 10

. . . . . . . . . .

. . . . . 200 333

. . VALVE, 34 VDC 2 way custom port 1/8 orf

. 1

. . . 12

. . . . . . . . . .

. . . . . 134 201

. . STAND–OFF SUPPORT, pc card

. 6

. . . 13

. . . . . . . . . .

. . . . . 200 551

. . ENCLOSURE, control

. 1

. . . 14

. . . . . S1 .

. . . . . 111 997

. . SWITCH, rocker spst 10A 250 VAC on–off

. 1

. . . 15

. . . . PC1

. . . . . 204 519

. . CIRCUIT CARD ASSY, motor control

. 1

. . . 16

. . . . . S2 .

. . . . . 200 295

. . SWITCH, rocker spdt 15A 12V (on)–off–(on)

. 1

. . . 17

. . . . . S3 .

. . . . . 201 642

. . SWITCH, rocker spdt 15A 12V on–none–on

. 1

. . . 18

. . . . . . . . . .

. . . . . 203 216

. . NAMEPLATE, Lower

. 1

. . . 19

. . . . . . . . . .

. . . . . 119 951

. . BLANK, snap-in nyl .437 mtg hole black

. 1

. . . 20

. . . . . . . . . .

. . . . . 171 007

. . KNOB, pointer 1.670 dia x .250 id w/set screwsplstc

. 1

. . . 21

. . . . . . . . . .

. . . . . 203 212

. . NAMEPLATE, upper

. 1

OM-1500-4 Page 24

Image 28
Contents Processes OM-1500-4Description From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications Symbols And DefinitionsType of Input Welding Power Wire Feed Overall IntroductionInstallation Site SelectionRear Panel Connections And Rotating Drive Assembly Wire Type, Size, And Feed Speed Capability Table Pin Plug InformationGun Recommendation Table PinInstalling And Threading Welding Wire Rear roll to half that of the front rollsSetting Internal DIP Switches S1-1 And S1-2Optional Equipment DIP Switch Settings Operation Power SwitchJog/Purge Trigger Hold Switch Optional Voltage Control And Digital MetersMaintenance Routine MaintenanceDisconnect power before maintaining MonthsIndicated Error DiagnosticsError Indications OM-1500-4 Electrical Diagram Circuit DiagramParts List Main AssemblyPart Description Quantity Control Box Meter Option Remote Voltage OptionDetach Option Drive Assembly, Wire PLG5 Drive Roll And Wire Guide Kits Fraction Metric Kit Roll Wire SizeRoll Drive Roll Drive KitOM-1500-4 OM-1500-4 Service SupportOwner’s Record Miller Electric Mfg. Co

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.