Miller Electric OM-1500-4 manual Drive Assembly, Wire

Page 30

.Hardware is common and not available unless listed.

See Table 9-1 For

Drive Roll & Wire Guide Kits

13

14

1516

17

18

19

 

 

5

6

7

 

4

 

3

 

 

 

 

 

 

 

 

 

2

9

8

20

21

1

39

363738

35

34

33 32

12

22

10

11

23

24

25 26

27

28

29

30

6

31

5

1

4

3

2

802 950

Item

Dia.

Part

No.

Mkgs.

No.

Figure 7-3. Drive Assembly, Wire

Description

Quantity

Figure 7-3. Drive Assembly, Wire (Figure 7-1 Item 23)

. . .

1

010 668

. . SCREW, cap stl sch .250-20 x 1.500

4

. . .

2

172 075

. . CARRIER, drive roll w/components

4

. . .

3

149 962

. . SPACER, carrier drive roll

4

. . .

4

149 486

. . PIN, rotation arm rocker

2

. . .

5

132 750

. . ARM, pressure

2

. . .

6

150 520

. . SPACER, flat stl .257 ID x .619 OD x .105

2

. . .

7

133 493

. . RING, retaining ext .250 shaft x .025thk

2

. . .

8

133 350

. . PIN, hinge

1

. . . 9 . . . . M1

201 230

. . MOTOR, gear 1/8hp 24VDC standard speed

1

. . .

9 . . . . M1 . . . ♦♦

201 231

. . MOTOR, gear 1/8hp 24VDC high speed

1

. . . .

. . . . . . . . . . . . . . . . .

153 491

. . . . KIT, brush replacement (consisting of)

1

. . . .

. . . . . . . . . . . . . . . . .

153 492

. . . . . CAP, brush

2

. . . .

. . . . . . . . . . . . . . . .

*153 493

. . . . . BRUSH, carbon

2

. . . .

. . . . . . . . . . . . . . . . .

184 136

. . . . KIT, brush holder replacement

1

. . . 10

155 098

. . KIT, cover motor gearbox (consisting of)

1

. . . .

. . . . . . . . . . . . . . . . .

153 550

. . . . COVER, motor gearbox (consisting of)

1

. . . .

. . . . . . . . . . . . . . . . .

155 099

. . . . . GASKET, cover

1

. . . .

. . . . . . . . . . . . . . . . .

155 100

. . . . . SCREW, cover

5

. . . .

. . . . . . . . . . . . . . . . .

154 031

. . . . SPACER, locating

2

. . . .

. . . . . . . . . . . . . . . . .

133 493

. . . . RING, rtng ext .250 shaft grv x .025thk

1

. . . .

. . . . . . . . . . . . . . . . .

173 837

. . PRESSURE ARM (consisting of)

1

. . . 11

182 414

. . . . WASHER, flat

1

. . . 12

182 415

. . . . PIN, cotter hair

1

. . . 13

203 640

. . . . KNOB, w/extension short pressure arm

1

. . . 14

602 200

. . . . WASHER, lock stl split No. 8

1

. . . 15

604 772

. . . . WASHER, flat stl SAE No. 8

1

. . . 16

182 156

. . . . SPRING, cprsn

4

OM-1500-4 Page 26

Image 30
Contents OM-1500-4 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Type of Input Welding Power Wire Feed Overall SpecificationsSymbols And Definitions IntroductionInstallation Site SelectionRear Panel Connections And Rotating Drive Assembly Gun Recommendation Table Wire Type, Size, And Feed Speed Capability TablePin Plug Information PinInstalling And Threading Welding Wire Rear roll to half that of the front rollsSetting Internal DIP Switches S1-1 And S1-2Optional Equipment DIP Switch Settings Power Switch OperationJog/Purge Trigger Hold Switch Optional Voltage Control And Digital MetersDisconnect power before maintaining MaintenanceRoutine Maintenance MonthsDiagnostics Indicated ErrorError Indications OM-1500-4 Electrical Diagram Circuit DiagramParts List Main AssemblyPart Description Quantity Control Box Remote Voltage Option Meter OptionDetach Option Drive Assembly, Wire PLG5 Roll Drive Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll Drive KitOM-1500-4 OM-1500-4 Service SupportOwner’s Record Miller Electric Mfg. Co

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.