Miller Electric OM-1500-4 manual Setting Internal DIP Switches, S1-1 And S1-2

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3-7. Setting Internal DIP Switches

This illustration shows the factory setting of S1.

1

.In the DIP switch S1 illustrations, the elevated slider on each switch is show in white. For example, the switches above are all in the Off position.

.When DIP switch positions are changed, the unit must be turned Off and then On again in order for the new settings to be active. DIP switches are only read on power up.

Position Settings And Results For DIP Switch S1

Current Detect Override

Factory Default

Remove wrapper.

1DIP Switch S1 On Motor Board PC1

wSetting Current Detect Override (S1-1)

Current detect override is used to disable automatic run-in when a welding power source is used that doesn’t provide current feedback through the 14-pin receptacle.

Install wrapper when finished.

Tools Needed:

1/4 in

S1-1 And S1-2

On = Current detect over- ride. For welding power sources that don’t provide current feedback through the 14-pin receptacle. Fac- tory set automatic run-in is inactive.

S1-1 And S1-2

Off = Current must be detected from power sources that provide current feedback through the

14-pin receptacle to go from auto- matic run-in to welding condition. Factory-set automatic run-in wire speed is active.

Ref. 802 946 / Ref. 802 944

OM-1500-4 Page 14

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Contents OM-1500-4 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Type of Input Welding Power Wire Feed Overall SpecificationsSymbols And Definitions IntroductionInstallation Site SelectionRear Panel Connections And Rotating Drive Assembly Gun Recommendation Table Wire Type, Size, And Feed Speed Capability TablePin Plug Information PinInstalling And Threading Welding Wire Rear roll to half that of the front rollsSetting Internal DIP Switches S1-1 And S1-2Optional Equipment DIP Switch Settings Power Switch OperationJog/Purge Trigger Hold Switch Optional Voltage Control And Digital MetersDisconnect power before maintaining MaintenanceRoutine Maintenance MonthsDiagnostics Indicated ErrorError Indications OM-1500-4 Electrical Diagram Circuit DiagramParts List Main AssemblyPart Description Quantity Control Box Remote Voltage Option Meter OptionDetach Option Drive Assembly, Wire PLG5 Roll Drive Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll Drive KitOM-1500-4 OM-1500-4 Service SupportOwner’s Record Miller Electric Mfg. Co

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.