Miller Electric OM-1500-4 manual Part Description Quantity

Page 27

Item

Part

Description

 

 

No.

No.

Quantity

 

 

 

Figure 7-1. Main Assembly

 

 

 

 

 

 

. . .

1

. . 159 647

. . INSULATOR, motor clamp

. . . 1

. . .

2

. . 159 646

. . CLAMP, motor base

. . . 1

. . .

3

. . 159 360

. . INSULATOR, screw machine

. . . 4

. . .

4

Figure 7-3

. . DRIVE ASSEMBLY, wire

. . . 1

. . .

5

. . 141 753

. . HUB & SPINDLE ASSEMBLY, (consisting of)

. . . 1

. . .

6

. . 058 427

. . . . RING, retaining spool

. . . 1

. . .

7

. . 180 571

. . . . SHAFT, support spool

. . . 1

. . .

8

. . 010 233

. . . . SPRING, cprsn .970 OD x .120 wire x 1.250pld

. . . 1

. . .

9

. . 057 971

. . . . WASHER, flat stl keyed 1.500dia x .125thk

. . . 1

. . . 10

. . 010 191

. . . . WASHER, fbr .656 ID x 1.500 OD x .125thk

. . . 2

. . . 11

. . 058 628

. . . . WASHER, brake stl

. . . 2

. . . 12

. . 058 428

. . . . HUB, spool

. . . 1

. . . 13

. . 135 205

. . . . NUT, stl slflkg hex reg .625-11 w/nylon insert

. . . 1

. . . 14

. . 200 556

. . SUPPORT, spool

. . . 1

. . . 15

. . 201 781

. . KNOB, w/extension clamp

. . . 1

. . . 16

. . 156 243

. . CLAMP, motor top

. . . 1

. . . 17

. . 145 639

. . STRIP, buna N compressed sheet .062 x 4.000 x 4.000

. . . 1

. . . 18

. . 200 552

. . BASE

. . . 1

. . . 19

. . 134 306

. . FOOT, rubber 1.250 dia x 1.375 high no 10 screw

. . . 4

. . . 20

. . 200 557

. . STIFFENER, base

. . . 1

. . . 21

Figure 7-2

. . CONTROL BOX

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1500-4 Page 23

Image 27
Contents OM-1500-4 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Introduction SpecificationsSymbols And Definitions Type of Input Welding Power Wire Feed OverallSite Selection InstallationRear Panel Connections And Rotating Drive Assembly Pin Wire Type, Size, And Feed Speed Capability TablePin Plug Information Gun Recommendation TableRear roll to half that of the front rolls Installing And Threading Welding WireS1-1 And S1-2 Setting Internal DIP SwitchesOptional Equipment DIP Switch Settings Power Switch OperationJog/Purge Optional Voltage Control And Digital Meters Trigger Hold SwitchMonths MaintenanceRoutine Maintenance Disconnect power before maintainingDiagnostics Indicated ErrorError Indications OM-1500-4 Circuit Diagram Electrical DiagramMain Assembly Parts ListPart Description Quantity Control Box Remote Voltage Option Meter OptionDetach Option Drive Assembly, Wire PLG5 Roll Drive Kit Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll DriveOM-1500-4 OM-1500-4 Support ServiceMiller Electric Mfg. Co Owner’s Record

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.