Miller Electric OM-1500-4 manual Remote Voltage Option, Meter Option, Detach Option

Page 29

Item

Dia.

Part

Description

 

No.

Mkgs.

No.

Quantity

 

 

 

Figure 7-2. Control Box (Figure 7-1 Item 14) (Continued)

 

 

 

 

 

 

. . . 22 . .

. . . . . . . . . .

. . . 202 237

. . PANEL, front (base unit)

. . . 1

. . . 23 . .

. . RC13 . .

. . . 048 282

. . RCPT W/SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG8 . . . . 131 054

. . HOUSING RCPT+SKTS, (service kit)

. . . 1

. . . . . . . .

. . PLG9 . .

. . . 201 665

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. . PLG6 . .

. . . 115 094

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. . PLG1 . .

. . . 202 592

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG51 . . . . 174 824

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. . PLG4 . .

. . . 136 810

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG10 . . . . 130 203

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . 24 . .

. . . R1 . . .

. . . 198 087

. . POTENTIOMETER, cp std slot 1t 2w 1k linear w/friction tabs

. . . 1

 

 

 

Remote Voltage Option

 

. . . . . . . .

. . R70 . . . . . 198 087

. . POTENTIOMETER, cp std slot 1t 2w 1k linear w/friction tabs

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 171 007

. . KNOB, pointer 1.670 dia x .250 id w/set screwsplstc

. . . 1

. . . . . . . .

. . PLG7 . .

. . . 115 091

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG17 . . . . 158 719

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

 

 

 

Meter Option

 

. . . . . . . .

. . . . . . . . . .

. . . 204 013

. . PANEL, front w/meters (consisting of)

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 202 237

. . . . PANEL, front (base unit)

. . . 1

. . . . . . . .

. . . S2 . . .

. . . 200 295

. . . . SWITCH, rocker spdt 15A 12V (on)–off–(on)

. . . 1

. . . . . . . .

. . . S3 . . .

. . . 201 642

. . . . SWITCH, rocker spdt 15A 12V on–none–on

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 203 214

. . . . NAMEPLATE, upper w/meters

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 203 214

. . . . NAMEPLATE, lower

. . . 1

. . . . . . . .

. . PC60 . .

. . . 204 008

. . . . CIRCUIT CARD ASSEMBLY, meter w/program

. . . 1

. . . . . . . .

. R1, R70

. . . 030 856

. . . . POTENTIOMETER, ww sltd sft 10/T 2w 1000 ohm

. . . 2

. . . . . . . .

. . . . . . . . . .

. . . 171 007

. . . . KNOB, pointer 1.670 dia x .250 id w/set screwsplstc

. . . 2

. . . . . . . .

. . . . . . . . . .

. . . 115 443

. . STAND-OFF, no 6-32 x .750

. . . 4

. . . . . . . .

PLG7,67

. . . 115 091

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. . PLG9 . .

. . . 201 665

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

PLG11, 61

. . 131 055

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG8 . . . . 131 054

. . HOUSING RCPT+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG10 . . . . 130 203

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG17 . . . . 158 719

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

 

 

 

Additional Meter Option Parts shown in Figure 7-3

 

 

 

 

Detach Option

 

. . . . . . . .

. . . . . . . . . .

. . . 200 562

. . WRAPPER, control box

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 204 019

. . WRAPPER, motor box

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 145 338

. . ANGLE FOOT

. . . 2

. . . . . . . .

. . . . . . . . . .

. . . 604 311

. . GROMMET, rbr .250ID x .375 mtg hole

. . . 4

. . . . . . . .

. . . . . . . . . .

. . . 000 527

. . BLANK, snap-in nyl .875 mtg hole black

. . . 2

. . . . . . . .

. . . . . . . . . .

. . . 148 253

. . BLANK, snap-in nyl 1.75 mtg hole black

. . . 2

. . . . . . . .

. . . . . . . . . .

. . . 070 371

. . BLANK, snap-in nyl 1.125 mtg hole black

. . . 3

. . . . . . . .

. . . . . . . . . .

. . . 120 304

. . BLANK, snap-in nyl .250 mtg hole black

. . . 4

. . . . . . . .

. . . . . . . . . .

. . . 163 520

. . CABLE, port no 18-14 11/c type AWM 2-14 9-18 CND CT

. . 25ft

. . . . . . . .

. . . . . . . . . .

. . . 079 739

. . CONN, circ cpc clamp str rlf size 17-20 .703 OD

. . . 2

. . . . . . . .

. PLG44 . . . . 148 389

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG45 . . . . 131 203

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

RC40, 37 . . . 047 637

. . HOUSING RECPT+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG46 . . . . 115 090

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG34 . . . . 136 810

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

. PLG35 . . . . 131 204

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

PLG6, 36

. . . 115 094

. . HOUSING PLUG+SKTS, (service kit)

. . . 1

. . . . . . . .

PLG37, 38

. . 047 636

. . HOUSING PLUG PINS+SKTS, (service kit)

. . . 1

. . . . . . . .

. . RC13 . .

. . . 080 328

. . RCPTw/SKTS, free-hanging

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 203 423

. . BUSHING, strain relief .300/.360 ID x .689 sq mtg

. . . 1

. . . . . . . .

. . . . . . . . . .

. . . 604 571

. . CABLE, port no 18 4/c type sjo nprn jkt re

. . . 2ft

OM-1500-4 Page 25

Image 29
Contents Description OM-1500-4Processes From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Symbols And Definitions SpecificationsType of Input Welding Power Wire Feed Overall IntroductionSite Selection InstallationRear Panel Connections And Rotating Drive Assembly Pin Plug Information Wire Type, Size, And Feed Speed Capability TableGun Recommendation Table PinRear roll to half that of the front rolls Installing And Threading Welding WireS1-1 And S1-2 Setting Internal DIP SwitchesOptional Equipment DIP Switch Settings Jog/Purge Power SwitchOperation Optional Voltage Control And Digital Meters Trigger Hold SwitchRoutine Maintenance MaintenanceDisconnect power before maintaining MonthsError Indications DiagnosticsIndicated Error OM-1500-4 Circuit Diagram Electrical DiagramMain Assembly Parts ListPart Description Quantity Control Box Detach Option Remote Voltage OptionMeter Option Drive Assembly, Wire PLG5 Kit Roll Wire Size Drive Roll And Wire Guide Kits Fraction MetricRoll Drive Roll Drive KitOM-1500-4 OM-1500-4 Support ServiceMiller Electric Mfg. Co Owner’s Record

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.