Miller Electric OM-1500-4 manual Table of Contents

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WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

The following terms are used interchangeably throughout this manual:

TIG = GTAW

Stick = SMAW

OM-1500-4

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

5

1-1.

Signification des symboles

5

1-2.

Dangers relatifs au soudage à l’arc

5

1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

1-4.

Principales normes de sécurité

8

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 – INTRODUCTION

9

2-1.

Specifications

9

2-2.

Symbols And Definitions

9

SECTION 3 – INSTALLATION

10

3-1.

Site Selection

10

3-2. Rear Panel Connections And Rotating Drive Assembly

11

3-3.

14-Pin Plug Information

12

3-4.

Gun Recommendation Table

12

3-5. Wire Type, Size, And Feed Speed Capability Table

12

3-6. Installing And Threading Welding Wire

13

3-7. Setting Internal DIP Switches

14

3-8. Optional Equipment DIP Switch Settings

15

SECTION 4 – OPERATION

16

4-1.

Power Switch

16

4-2.

Jog/Purge

16

4-3.

Trigger Hold Switch

17

4-4. Optional Voltage Control And Digital Meters

17

SECTION 5 – MAINTENANCE

18

5-1.

Routine Maintenance

18

5-2.

Diagnostics

19

SECTION 6 – ELECTRICAL DIAGRAM

21

SECTION 7 – PARTS LIST

22

OPTIONS AND ACCESSORIES

 

WARRANTY

 

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Contents OM-1500-4 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Introduction SpecificationsSymbols And Definitions Type of Input Welding Power Wire Feed OverallSite Selection InstallationRear Panel Connections And Rotating Drive Assembly Pin Wire Type, Size, And Feed Speed Capability TablePin Plug Information Gun Recommendation TableRear roll to half that of the front rolls Installing And Threading Welding WireS1-1 And S1-2 Setting Internal DIP SwitchesOptional Equipment DIP Switch Settings Power Switch OperationJog/Purge Optional Voltage Control And Digital Meters Trigger Hold SwitchMonths MaintenanceRoutine Maintenance Disconnect power before maintainingDiagnostics Indicated ErrorError Indications OM-1500-4 Circuit Diagram Electrical DiagramMain Assembly Parts ListPart Description Quantity Control Box Remote Voltage Option Meter OptionDetach Option Drive Assembly, Wire PLG5 Roll Drive Kit Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll DriveOM-1500-4 OM-1500-4 Support ServiceMiller Electric Mfg. Co Owner’s Record
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