Miller Electric OM-1500-4 manual Table of Contents

Page 3

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

The following terms are used interchangeably throughout this manual:

TIG = GTAW

Stick = SMAW

OM-1500-4

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

5

1-1.

Signification des symboles

5

1-2.

Dangers relatifs au soudage à l’arc

5

1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

1-4.

Principales normes de sécurité

8

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 – INTRODUCTION

9

2-1.

Specifications

9

2-2.

Symbols And Definitions

9

SECTION 3 – INSTALLATION

10

3-1.

Site Selection

10

3-2. Rear Panel Connections And Rotating Drive Assembly

11

3-3.

14-Pin Plug Information

12

3-4.

Gun Recommendation Table

12

3-5. Wire Type, Size, And Feed Speed Capability Table

12

3-6. Installing And Threading Welding Wire

13

3-7. Setting Internal DIP Switches

14

3-8. Optional Equipment DIP Switch Settings

15

SECTION 4 – OPERATION

16

4-1.

Power Switch

16

4-2.

Jog/Purge

16

4-3.

Trigger Hold Switch

17

4-4. Optional Voltage Control And Digital Meters

17

SECTION 5 – MAINTENANCE

18

5-1.

Routine Maintenance

18

5-2.

Diagnostics

19

SECTION 6 – ELECTRICAL DIAGRAM

21

SECTION 7 – PARTS LIST

22

OPTIONS AND ACCESSORIES

 

WARRANTY

 

Page 2 Page 4
Image 3
Page 2 Page 4
Contents OM-1500-4 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Introduction SpecificationsSymbols And Definitions Type of Input Welding Power Wire Feed OverallSite Selection InstallationRear Panel Connections And Rotating Drive Assembly Pin Wire Type, Size, And Feed Speed Capability TablePin Plug Information Gun Recommendation TableRear roll to half that of the front rolls Installing And Threading Welding WireS1-1 And S1-2 Setting Internal DIP SwitchesOptional Equipment DIP Switch Settings Power Switch OperationJog/Purge Optional Voltage Control And Digital Meters Trigger Hold SwitchMonths MaintenanceRoutine Maintenance Disconnect power before maintainingDiagnostics Indicated ErrorError Indications OM-1500-4 Circuit Diagram Electrical DiagramMain Assembly Parts ListPart Description Quantity Control Box Remote Voltage Option Meter OptionDetach Option Drive Assembly, Wire PLG5 Roll Drive Kit Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size Roll DriveOM-1500-4 OM-1500-4 Support ServiceMiller Electric Mfg. Co Owner’s Record

OM-1500-4 specifications

The Miller Electric OM-1500-4 is a versatile and robust multi-process welding machine that stands out in the welding industry due to its advanced technological features and superior performance. Designed for a range of applications, the OM-1500-4 excels in both light and heavy industrial environments, making it a favorite among professionals and hobbyists alike.

One of the key features of the OM-1500-4 is its multi-process capability, allowing users to perform MIG, TIG, and Stick welding with ease. This flexibility is essential for welders who require a machine that can adapt to various materials and project requirements. The machine's ability to switch between processes ensures efficiency and reduces the time spent on job changes.

The OM-1500-4 is equipped with Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the selected material and thickness. This feature is particularly beneficial for novice welders, as it allows them to achieve quality welds without extensive knowledge of machine settings. Experienced welders also appreciate this technology for its time-saving benefits, enabling them to focus on more critical aspects of their work.

In terms of performance, the OM-1500-4 boasts a high output power of 150 amps, allowing it to weld thicker materials with confidence. Its robust duty cycle ensures that welders can work on demanding projects without frequent overheating or interruptions. The machine is built to withstand heavy use, featuring a durable design that can endure the rigors of industrial applications.

Moreover, the OM-1500-4 incorporates advanced cooling technologies, which help maintain optimal operating temperatures. This not only extends the lifespan of the machine but also ensures consistent performance over extended periods. The inclusion of synergic control further enhances the user experience by allowing for fine-tuning of welding parameters to achieve the best results for each specific task.

Portability is another significant advantage of the OM-1500-4. It is designed with a compact and lightweight frame, making it easy to transport between job sites. The user-friendly interface and intuitive controls streamline operation, allowing welders to set up and start working quickly.

In conclusion, the Miller Electric OM-1500-4 is a powerful, multi-process welding machine that adeptly blends technology with usability. Its outstanding features, including Auto-Set technology, high power output, and advanced cooling methods, make it a top choice for welders seeking efficiency and reliability in their equipment. Whether for professional or personal projects, the OM-1500-4 delivers performance that professionals can count on.
Top Page Image Contents